Dynojet POWER COMMANDER III User manual

2005-2007 KTM Superduke - PCIII USB - 1i925-411 www.powercommander.com
2005-2007 KTM Superduke
Installation Instructions
Dynojet Research 2191 Mendenhall Drive North Las Vegas, NV 89081 [phone] www.powercommander.com
Parts List
1Power Commander
1USB Cable
1CD-ROM
1Installation Guide
1Power Adapter
2Power Commander Decals
2 Dynojet Decals
2 Velcro®Strip
1Alcohol Swab
2Dynojet O2 eliminators
You can also download the Power
Commander software and latest maps
from our web site at:
www.powercommander.com
The ignition MUST be turned
OFF before installation!
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
Button Adjustment Display
Faceplate Buttons
USB Port
Expansion Port

1Remove the main seat.
2Prop the front of the fuel tank up.
3Install the PCIII in the tail section on top of
the tool kit (Fig. A)..
4Route the PCIII harness along the right hand
side of the bike.
5Remove the screw securing the tail section to
the subframe so that the PCIII harness can be
routed underneath the tab (Fig. A).
6Continue routing the PCIII harness down the
right hand side of the frame towards the
engine (Fig. B).
7Continue routing the PCIII harness down the
right side of the bike and on the inside of the
upper frame spar (Fig. C).
Fig. AFig. B
Fig. C
2005-2007 KTM Superduke - PCIII USB - 2i925-411 www.powercommander.com
Remove screw
PCIII harness
PCIII harness

8Route the PCIII harness between the air box
and the frame.
Note: This is a very tight fit. The harness can
be routed on the outside of the frame if
desired.
9Unplug the stock wiring harness from the
injectors (Fig. E).
Fig. D
2005-2007 KTM Superduke - PCIII USB - 3i925-411 www.powercommander.com
Fig. E
Fig. F
PCIII harness
Unplug
10 Plug the PCIII harness in-line of the stock
wiring harness and the fuel injectors (Fig. F).

11 Route the PCIII ground wire around the front
of the engine (Fig. G).
Using the supplied zip ties attach the PCIII
ground wire to the stock hose.
12 Remove the battery cover by removing the
two bolts (Fig. H).
13 Attach the PCIII ground wire to the negative
side of the battery (Fig. J).
14 Reinstall the battery cover.
Fig.GFig.H
2005-2007 KTM Superduke - PCIII USB - 4i925-411 www.powercommander.com
Ground wire
Remove bolts
Fig.J
Ground wire

15 Disconnect the stock rear O2 sensor from the
main wiring harness (Fig. K).
This connector is located near the coolant
reserve bottle, near the connection where you
plugged in the PCIII.
If you can not find this connection follow the
wires coming out of the exhaust and follow
them to the main wiring harness.
16 Plug one of the Dynojet O2 eliminators into
the stock wiring harness.
The stock O2 sensor will not be connected at
this time. The sensor can be removed from
the exhaust if desired.
17 Disconnect the stock front O2 sensor from the
main wiring harness (Fig. L).
This connector is located on the left hand,
bottom side of the engine.
If you can not find this connection follow the
wires coming out of the exhaust and follow
them to the main wiring harness.
18 Plug one of the Dynojet O2 eliminators into
the stock wiring harness.
The stock O2 sensor will not be connected at
this time. The sensor can be removed from
the exhaust if desired.
Note: The installation of the O2 eliminators
will allow you full control over your entire
fuel curve. Without the eliminators installed
you will not be able to adjust the fuel curve
under 3000rpm and under 10% throttle.
19 Reinstall the fuel tank and seat.
Fig.KFig.L
2005-2007 KTM Superduke - PCIII USB - 5i925-411 www.powercommander.com
Unplug
Unplug