Festo Smart cubic CPVSC1-VI User manual

Pneumatics
manual
CPV−SC valve
terminal
Type CPVSC1−VI
Manual
530 926
en 0301a
[670 617]
Compact performance − smart cubic

Contents and general instructions
I
Festo P.BE−CPVSC−EN en 0301a
Author M. Simons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Editor M. Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Original de. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Translation transline Deutschland. . . . . . . . . . . . . . . . . . . . .
Layout Festo AG & Co. KG, Dept. KG−GD. . . . . . . . . . . . . . . .
Type setting KI−DT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Edition en 0301a. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Designation P.BE−CPVSC−EN. . . . . . . . . . . . . . . . . . . . . . . . . .
Order no. 530 926. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E(Festo AG&Co. KG, D73726 Esslingen, Federal Republic of
Germany, 2003)
Internet: http://www.festo.com
e−mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held
liable for the payment of damages. All rights reserved, in par
ticular the right to carry out patent, utility model or orna
mental design registrations.

Contents and general instructions
II Festo P.BE−CPVSC−EN en 0301a

Contents and general instructions
III
Festo P.BE−CPVSC−EN en 0301a
Contents
Designated use V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Target group V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service V. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notes on the use of this manual VI. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important user instructions VII. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of abbreviations IX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Summary of components 1−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Overview of the CPV−SC valve terminal 1−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Description of variants 1−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Overview of components 1−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2. Fitting 2−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General instructions on fitting and dismantling 2−4. . . . . . . . . . . . . . . . . . . . . . .
2.2 Fitting variants 2−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.1 Fitting onto a wall 2−5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Fitting the manual override cover (optional) 2−7. . . . . . . . . . . . . . . . . . . . . . . . . .
3. Installation 3−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Preparing the compressed air 3−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1.1 Operation with non−lubricated compressed air 3−4. . . . . . . . . . . . . . . .
3.1.2 Operation with lubricated compressed air 3−5. . . . . . . . . . . . . . . . . . . .
3.2 General notes on connecting the tubing 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2.1 Laying the tubing 3−7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Connecting the CPV−SC valve terminal 3−9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.1 Pilot control of the valve solenoid coils (auxiliary pilot air) 3−9. . . . . . .
3.3.2 Pressure zones 3−11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.3 Vacuum/low pressure operation 3−14. . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.4 Connecting the pneumatic tubing 3−15. . . . . . . . . . . . . . . . . . . . . . . . . .
3.3.5 Connecting the electric cables 3−18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Address assignment of the valves 3−19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
IV Festo P.BE−CPVSC−EN en 0301a
4. Commissioning 4−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General instructions 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1 Before commissioning 4−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Pressure increase in the complete supply 4−4. . . . . . . . . . . . . . . . . . . .
4.2 Manual override 4−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Checking the valves and the valve−actuator combination 4−8. . . . . . . . . . . . . . .
4.4 LED display of the valves 4−12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Eliminating faults 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Impairment of function 4−14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2 Operating states of the pneumatic system 4−15. . . . . . . . . . . . . . . . . . .
5. Maintenance and conversion 5−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 General precautionary measures 5−4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Cleaning/replacing the large surface−mounted silencer 5−5. . . . . . . . . . . . . . . .
5.3 Fitting/removing components in valve locations 5−6. . . . . . . . . . . . . . . . . . . . . .
5.3.1 Preparing the CPV−SC valve terminal 5−6. . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Remove the components 5−6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Fitting a component 5−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Fitting the CPV−SC valve terminal 5−10. . . . . . . . . . . . . . . . . . . . . . . . . . .
A. Technical appendix A−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.1 Technical specifications A−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Overview of valve plates A−8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Accessories A−10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B. Index B−1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B.1 Index B−3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents and general instructions
V
Festo P.BE−CPVSC−EN en 0301a
Designated use
The CPV−SC valve terminals described in this documentation
have been designed exclusively for controlling pneumatic
actuators.
They may only be used in conjunction with devices and com
ponents recommended or approved of by Festo as follows:
asspecified in industrial applications
 without any modifications by the user Only the conver
sions or modifications described in the documentation
supplied with the product are permitted
infaultless technical condition.
The maximum values specified for pressures, temperatures,
electrical data, torques etc. must be observed.
Please comply with national and local safety laws and
regulations.
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
fitting, installing, commissioning, servicing and converting
pneumatic components.
Service
Please consult your local Festo repair service if you have any
technical problems.

Contents and general instructions
VI Festo P.BE−CPVSC−EN en 0301a
Notes on the use of this manual
This manual contains specific information on fitting, installing,
commissioning, servicing and converting the CPV−SC valve
terminal. This manual describes only the pneumatic compo
nents and refers to the CPV−SC valve terminal with electric
multipin connection.
For information on the electrics/electronics see leaflet sup
plied with the product.
This manual contains documentation on the following compo
nents:
 Valve plates with Ident. code D, J, K, M and N (see chapter
Overview of components").
 Separator plates with Ident. codes T and S
 Additional pressure supply plate with Ident. code U
 Blanking plate with Ident. code L

Contents and general instructions
VII
Festo P.BE−CPVSC−EN en 0301a
Important user instructions
Danger categories
This manual contains instructions on the possible dangers
which may occur if the product is not used correctly. These
instructions are marked (Warning, Caution, etc.), printed on a
shaded background and marked additionally with a picto
gram. A distinction is made between the following danger
warnings:
Warning
This means that failure to observe this instruction may
result in serious personal injury or damage to property.
Caution
This means that failure to observe this instruction may
result in personal injury or damage to property.
Please note
This means that failure to observe this instruction may
result in damage to property.
The following pictogram marks passages in the text which
describe activities with electrostatically sensitive compo
nents.
Electrostatically sensitive components may be damaged if
they are not handled correctly.

Contents and general instructions
VIII Festo P.BE−CPVSC−EN en 0301a
Marking special information
The following pictograms mark passages in the text contain
ing special information.
Pictograms
Information:
Recommendations, tips and references to other sources of
information.
Accessories:
Information on necessary or sensible accessories for the
Festo product.
Environment:
Information on environment−friendly use of Festo products.
Text markings
·The bullet indicates activities which may be carried out in
any order.
1. Figures denote activities which must be carried out in the
numerical order specified.
 Hyphens indicate general activities.