Festo MPAL-VI User manual

Valve terminal MPAL-VI,
End plate VMPAL-EPL-SD.../-FL.../-KL...
Festo AG & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
[phone]
www.festo.com
Brief description
(Original instructions)
8068174
2017-07a
[8068176]
MPAL-VI valve terminal, end plate with multi-pin plug connection English......
1 About this document
This document describes the multi-pin plug connection of the valve terminal. Addi
tional aspects of use are described in other documents and must be observed
è1.1 Applicable documents.
1.1 Applicable documents
Document Table of contents
Description MPAL-VI Detailed description of installation, commis
sioning, maintenance and conversion of the
valve terminal
Assembly instructions MPA Wall mounting and H-rail mounting of the valve
terminal
Additional assembly instructions Mounting of valve terminal components
Fig. 1
For all available product documentation èwww.festo.com/pk
2 Safety
2.1 General safety information
 Before work on the product, make sure that the following and been switched off
and secured against being switched on again:
– Compressed air supply
– Power supply
 Observe the handling specifications for electrostatically sensitive devices.
 Commission a valve terminal only if it has been completely mounted and connected.
 For the electrical power supply, use only PELV circuits in accordance with
IEC 60204-1/EN 60204-1 (Protective extra-low voltage, PELV):
 Observe the general requirements IEC 60204-1/EN 60204-1 of the PELV
power circuits.
 Use only voltage sources that ensure a reliable electric separation from the
mains network in accordance with IEC 60204-1/EN 60204-1.
2.2 Use for intended purpose
The valve terminal is intended for installation in machines and automation techno
logy systems and must be used exclusively as follows:
– In perfect technical condition
– In its original state without unauthorised modifications; the conversions or
modifications described in the documentation are permitted
– Within the limits of the product defined through the technical data
– Only in combination with approved components (e.g. valves, drive/displacement
encoder combinations)
– In an industrial environment
Use for intended purpose is described completely in the documentation. Every
other use is considered not intended.
2.3 Training of specialized personnel
The product may be commissioned only by an electrotechnically qualified person,
who is familiar with the following topics:
– installation and operation of control and automation systems
– applicable regulations for operating safety-engineering systems
– applicable regulations for accident prevention and occupational safety
– documentation for the product
3 Further information
– Accessories èwww.festo.com/catalogue
– Spare parts èwww.festo.com/spareparts
4 Service
Contact the regional Festo contact if you have technical questions
èwww.festo.com.
5 Multi-pin plug connection
5.1 Pin allocation of multi-pin plug connection
Dependent on the plug type of the multi-pin plug connection, within the valve ter
minal a maximum of 32 solenoid coils can be controlled. Each solenoid coil occu
pies a pin of the multi-pin plug connection. Numbering of the pins on the valve
terminal facing the plug connector èFig. 2
Connecting cables and flat cable plugs from Festo
èwww.festo.com/catalogue.
Plug connector Activation Conductor/supply
cable 1)
Pin Address Pin Voltage
Sub-D 9 pins
1
2
:
7
8
0
1
:
6
7
90 V/24 V
Sub-D 25 pins
1
2
:
23
24
0
1
:
22
23
25 0 V/24 V
Sub-D 44 pins 3)
1
2
:
31
32 2)
0
2
:
30
31
41 … 44 0 V/24 V
Flat cable 3)
1
2
:
31
32
0
1
:
30
31
33 … 40 0 V/24 V
Terminal strip 4)
1
2
:
31
32
0
1
:
30
31
33 0 V/24 V
1) Mixed operation is not permitted!
2) Pin 33 … 40 unused
3) Use all 0 V/24 V supply cables.
4) Group all cables into a cable harness to guarantee EMC conformity.
Fig. 2
5.2 Power supply
Power supply to the valves is provided through the multi-pin plug connection.
5.3 Activation
Control of the valves is provided solely through the multi-pin plug connection.
 Use a uniform method of control within a multi-pin plug. Preferably, all control
signals should be positive switching (shared supply cable at 0 V); otherwise all
control signals are negative-switching (shared supply cable at 24 V). Control in
mixed operation is not permissible!
 If flat cables are used:
Use plug connector in accordance with IEC 60603-13 with long interlock.
Connect all 0 V-/24 V supply cables. If the technical implementation does not
permit use of all 0 V/24 V supply cables, contact a Festo technical consultant.
 If terminal strips are used:
Install all lines/supply cables together, for example as a cable harness or in a
cable channel, to prevent malfunctions. Mixed operation is not permissible!
Pin allocation and wire colours of the connecting cables VMPAL-KM...-IP67-...
èwww.festo.com/sp

6 Terminal strip
6.1 Specification of the cables
Specification of the cables
Conductor cross-section 0.08 … 0.5 mm2or AWG 28 … 20
Stripping 5 … 6 mm
Permitted copper
conductors
Single wire, multi-wire, fine wire, also with tin-plated single conductors
Fine wire, strands compressed
Fine wire with wire end sleeves (crimped on gas-tight) 1)
Fine wire with pin terminal (crimped on gas-tight) 1)
1) If necessary, use the next smaller conductor cross section.
Fig. 3
6.2 Mounting/dismounting of the cables
Note
 To ensure a reliable contact, only connect one conductor per terminal.
 Only insert cables into the terminal opening.
Pushing a screwdriver into the opening may damage the terminal.
1
2
3
45
1Screwdriver
2Cable ends
3Terminal strip
4Terminal opening
5Actuating lever
Fig. 4
1. Press the screwdriver 1against the white actuating lever 5.
èThe terminal of the terminal strip 3opens.
2. Insert or pull out the ends of the cable 2through the opening 4.
3. Put down the screwdriver 1.
èActuating lever 5 is slack.
èThe terminal of the terminal strip is closed and the cable clamped.
7 Earth valve terminal
Note
Observe the following points to avoid malfunctions from electromagnetic inter
ference:
 Use a large-cross-section earth conductor that is as short as possible.
The earth conductor should ideally be a braided conductor, alternatively a
cable with a cross section of at least 2.5 mm², preferably 4 mm², and a maxim
um length of 20 cm. A different cable may be required depending on the
installation situation.
 Connect the earth terminal with low resistance and low impedance to the
earth potential.
1
2
1Earth terminal on the left end plate 2Earth terminal on the right end plate
(grounding screw premounted)
Fig. 5
 Connect one of the earth terminals (èFig. 5) to the earth potential.
8 Address assignment of the valves
Addresses are allocated in ascending order without gaps, from left to right. Depen
ding on the integrated electrical interlinking module, a valve position occupies the
following number of addresses:
Electrical interlinking module Number of
valve positions
Number of
occupied
addresses per
valve position
Type Housing
colour
Individual electrical interlinking module
VMPAL-EVAP-…-1 Grey 1 1
VMPAL-EVAP-…-2 Black 1 2
4-fold electrical interlinking module
VMPAL-EVAP-…-1-4 Grey 4 1
VMPAL-EVAP-…-2-4 Black 4 2
Electrical interlinking module of the power supply module
VMPAL-EVAP-20-SP Black 0 0 (signals are
passed through)
Fig. 6
If one valve occupies both addresses of a valve position:
– Solenoid coil 14 occupies the less significant address.
– Solenoid coil 12 occupies the higher-value address.
Address assignment does not depend on it is equipped with blanking
plates or valve plates.
Additional information èDescription MPAL-VI
9 Technical data
General information
Dimensions èDescription MPAL-VI
Ambient temperature (in operation) –5 … +50 °C
Storage temperature –20 … +40 °C
Degree of protection in accordance with
EN 60529 for completely mounted valve
terminal
– IP40 (open cover)
– IP67 (closed cover)
Protection against electric shock
(protection against direct and indirect con
tact in accordance with IEC/EN 60204-1)
Through the use of PELV circuits
(Protected Extra-Low Voltage)
CE marking (see declaration of conformity)
èwww.festo.com/sp
In accordance with EU EMC Directive 1) 2)
Materials èDescription MPAL-VI
1) The product is intended for use in industrial environments. If the product is used in a low-voltage net
work that also supplies residential areas, actions against interference may be required.
2) The maximum permitted signal cable length for the valve terminal with multi-pin plug connection is 30 m.
Fig. 7
Pneumatics
Number of valve positions Max. 32,
dependent on the variant of the multi-pin plug connection èChap. 5
Medium Compressed air in accordance with ISO 8573-1:2010 [7:4:4]
lubricated or unlubricated (oil: VG32)
Notes on the operating/
pilot medium
Lubricated operation possible (in which case lubricated operation
will always be required)
Operating pressure
With int. pilot air 3 … 8 bar
With ext. pilot air Dependent on the valve sub-base types used èDescription MPAL-VI
Fig. 8
Electrical data
Power supply
Nominal voltage 24 V DC (±25 %)
Current consumption
(per coil, with LED) at 24 V
MPA1 MPA14 MPA20
Nominal pick-up
current
50 mA 50 mA 110 mA
Pick-up duration Approx. 20 ms
Nominal current with
current reduction
10 mA 10 mA 23 mA
Fig. 9