Perma PRO 500 Quick guide

Translation of the Original Operating Instructions
perma PRO 250 / 500
perma PRO C 250 / 500
perma PRO / PRO C LINE 250 / 500
perma Distributor PRO MP-6
The Expert in Lubrications Solutions

perma-tec GmbH & Co. KG
© 2013 perma-tec GmbH & Co. KG
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This operating manual is valid for:
perma PRO 250 / 500 1 - 20
perma PRO C 250 / 500 
perma PRO / PRO C LINE 250 / 500 
perma Distributor PRO MP-6 
Accessories and Spare Parts 
Declaration of Conformity:
• SHUPD352352/,1(
• SHUPD352&352&/,1(
• SHUPD'LVWULEXWRU35203
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Drilling template 

Preface
About this Operating Manual
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Safety Instructions
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The lubrication system perma PRO 1
Quick reference guide ............................................................................................................................................ 3
1. General Information ................................................................................................................................................ 4
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1.2 Storage
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2. Technical Data ......................................................................................................................................................... 5
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3. Mounting and Assembly of the Lubrication System ........................................................................................... 7
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4. Display and Control Elements of the Lubrication System .................................................................................. 10
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5. Operation and Control ............................................................................................................................................ 1 1
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6. Replacement of the PRO LC .................................................................................................................................. 17
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7. Trouble Shooting .................................................................................................................................................... 19
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8. Disposal ................................................................................................................................................................... 20
9. Service ..................................................................................................................................................................... 20
The Lubrication System perma PRO C 21
Quick Reference Guide .......................................................................................................................................... 23
1. General Information ............................................................................................................................................... 24
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1.2 Storage
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2. Technical Data ......................................................................................................................................................... 2 5
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3. Mounting and Assembly of the Lubrication System ........................................................................................... 27
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4. Display and Control Elements of the Lubrication System .................................................................................. 30
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Table of Contents

5. Operation and Control ............................................................................................................................................ 31
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6. Replacement of the PRO LC .................................................................................................................................. 37
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7. Trouble Shooting .................................................................................................................................................... 39
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8. Disposal ................................................................................................................................................................... 40
9. Service ..................................................................................................................................................................... 40
The Lubrication System perma PRO / PRO C LINE 250 / 500 41
The perma Distributor PRO MP-6 45
Quick Reference Guide .......................................................................................................................................... 47
1. General Information ................................................................................................................................................ 4 8
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2. Technical Data ......................................................................................................................................................... 49
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2.2 Accessories
3. Mounting and Assembly of the Distributor .......................................................................................................... 51
3.1 Mounting the Connections
3.2 Distributor Housing
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4. Operation and Control ............................................................................................................................................ 5 4
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5. Trouble Shooting .................................................................................................................................................... 60
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6. Disposal ................................................................................................................................................................... 61
7. Service ..................................................................................................................................................................... 61
Accessories and Spare Parts 62
Declaration of Conformity 64
Drilling template 67

About this Operating Manual
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Terms Used
ƇLubrication system perma PRO
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ƇLubrication system perma PRO C
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ƇLubrication system perma PRO/PRO C LINE
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ƇLubrication Canister
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Ƈperma Distributor PRO MP-6
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ƇBattery PRO B
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Usage of Safety Instructions
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Danger Signs
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Tips
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Legal Requirements
Liability
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Warranty
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GmbH & Co. KG.
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Preface

Persons Responsible for Safety
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General Safety Instructions
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material assets of the operator if
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Safety Information for perma PRO / PRO C / PRO/PRO C LINE / Distributor PRO MP-6
Safety during Installation and Maintenance
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Safety When Handling Lubricants
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Safety Instructions

The Expert in Lubrications Solutions
Translation of the Original Operating Instructions
perma PRO 250 / 500

perma PRO - 2 -
Battery Compartment
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352%
Catch
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Interlocking Teeth
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Lubrication System perma PRO
Display
Drive Unit
Protection cover
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PRO LC
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Red LED
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Drive Unit
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Type
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Content
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Push Button: ON/OFF/SELECT
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change settings.
Green LED
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Connector for distributor
PRO MP-6
Connection thread
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a lubrication point or for
connecting a grease tube
No function!
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Battery PRO B
Config.
TimePIN
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC250
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Outlets 1 - 6
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Number
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Setting Mode
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Size of PRO LC
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Ice icon
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Remaining volume of
the PRO LC
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perma PRO - 3 -
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1 Assembly of perma PRO / Exchange of PRO LC
(refer to chapter 3 and 6)
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2 Determine Discharge Period
(refer to chapter 5.7)
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3 Setting of PRO LC Size, Discharge Period, Outlets and PIN
(refer to chapter 5.8)
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4 Save Settings
(refer to chapter 5.8)
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5 Starting perma PRO
(refer to chapter 5.5)
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6 Stopping perma PRO
(refer to chapter 5.6)
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Quick Reference Guide for the Lubrication System perma PRO
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perma Distributor PRO MP-6

perma PRO 
1. General Information
1.1 Delivery / Content
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1.2 Storage
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1.3 Markings
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perma-tec GmbH & Co. KG
Hammelburger Straße 21
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1.4 Intended Usage
The lubricator perma PRO
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Any other usage, setting, addition, and variation is considered to be inappropriate!
(4)
(2)
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perma PRO 
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tube length in meter
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no warranty!
2. Technical Data
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distributor. perma-tec cannot be held liable for these applications.
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1. The application temperature is +5 °C / +41 °F. What is the maximum tube length allowed for standard grease?
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2. You want to use a 4 m tube. Up to which temperature can the system be used?
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 &PDUN
PRO 250 PRO 500
Volume of the PRO LC FP3FP3
Length (L) 210 mm PP
Diameter (D) PP PP
Weight, empty NJ NJ
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perma High performance grease SF04 NJ NJ
Discharge period GD\WRPRQWKV GD\WRPRQWKV
Discharged volume per lubrication impulse FP3
Application temperature &WR&)WR)
Maximum pressure build-up EDUSVL Combination of these Maximum-
Values can only be realized by
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At lower temperatures, the
application is limited according
to the diagram below.
Maximum tube length (inner-Ø 5 mm) P
Lubricants *UHDVHVXSWRUDWHG
FRQVLVWHQF\1/*,
Power supply %DWWHU\352%9DONDOLQHPDQJDQHVHQRWUHFKDUJHDEOH
Emission sound pressure level G%$
Connection thread *
Protection class ,3
chart 1

perma PRO 
2.1 Design of the perma PRO Lubricator
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Use only original perma PRO LC!
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Batteries can only be used once!
Usage of perma-tec battery PRO B only!
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perma PRO 
3. Mounting and Assembly of the Lubrication System
3.1 Mounting the Drive Unit onto a Fixing Device for Wall-Mounting
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Make sure that you assemble the connections and lubricant tubes correctly and tightly to avoid
possible leakage.
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perma PRO 
3.2 Assembly of the Lubricator
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perma PRO - 10 -
4. Display and Control Elements of the Lubrication System
4.1 Display Elements
7KHRSHUDWLQJVWDWXVRIWKHOXEULFDWRUFDQEHGHWHUPLQHGYLDWKHJUHHQRUWKHUHG/('DQGYLDWKHGLVSOD\
DWWKHFRQWUROXQLWUHIHUWR¿JXUHRIWKHSHUPD352
7KHSHUPD352RႇHUVDPHQXJXLGHGVHWWLQJ&KDQJHVRIWKHVHWWLQJVDUHVKRZQRQWKHGLVSOD\(UURU
PHVVDJHVHJLQFDVHWKHSUHVVXUHLQWKHOXEULFDQWWXEHJHWVWRRKLJKDUHDOVRLQGLFDWHGRQWKHGLVSOD\
4.2 Function Indication on the Display
7KHGLVSOD\LVORFDWHGRQWKHFRQWUROXQLWRIWKHSHUPD352UHIHUWR¿JXUHFKDSWHU7KHGLVSOD\VKRZV
VHWWLQJVRSHUDWLQJFRQGLWLRQVDQGHUURUPHVVDJHVRIWKHOXEULFDWRU
,QFDVHRIDQHUURUIUHHRSHUDWLRQRIWKHOXEULFDWLRQV\VWHPWKHGLVSOD\VKRZVWKHUHPDLQLQJYROXPHRIWKH
PRXQWHG352/&LQSHUFHQWYROXPH9RO)LJXUHVKRZVDQH[DPSOHRIWKHGLVSOD\HGLQIRUPDWLRQLI
WKH352/&LVQHZDQGIXOO
%Vol.
LC 500
¿JXUH
7KHGLVSOD\FDQQRWEHVZLWFKHGRႇE\WKHRSHUDWRU,IWKHOXEULFDWLRQV\VWHPLVVZLWFKHGRႇWKHGLVSOD\
ZLOODOZD\VVKRZWZROLQHVVHH¿JXUHEHORZ
¿JXUH
4.3 Function Indication via the LEDs
LED Signal Signal Length Explanation
green ÀDVK HYHU\VHFRQGV RSHUDWLRQ2.
UHG ÀDVK HYHU\VHFRQGV HUURUPDOIXQFWLRQ
JUHHQDQGUHG ÀDVK HYHU\VHFRQGV 352/&HPSW\
green light SHUPDQHQWO\ /XEULFDWRULVGLVFKDUJLQJ
JUHHQDQGUHG none none /XEULFDWRUVZLWFKHGRႇRUEDWWHU\ORZ
chart 2
push-button
02'(
6$9(
/&'
5HG/('
push-button
212))
6(/(&7
*UHHQ/('
Connector for
GLVWULEXWRU03
¿JXUH

perma PRO - 11 -
PRESS Short Short
Long > 4 sec. until
the display content
changes completely
Long > 4 sec. until
the display content
changes completely
BUTTON MODE
SAVE
¿JXUH
ON/OFF
SELECT
¿JXUH
MODE
SAVE
¿JXUH
ON/OFF
SELECT
¿JXUH
FUNCTION
Selection
in current
GLVSOD\
Changing of
YDOXHV
0RYHVWRQHZPHQXDQG
VDYHVVHOHFWHGYDOXHV
Returns to original menu
ZLWKRXWVDYLQJFKDQJHV
FKDUW¿JXUH¿JXUH
4.4 Control Buttons
7KHUHDUHWZRSXVKEXWWRQVRQWKHFRQWUROXQLWUHIHUWR¿JXUHZKLFKFDQEHXVHGIRUDPHQXJXLGHGFKDQJHRI
the settings.
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DQGVDYHWKHPRGLILHGVHWWLQJVIRUIXUWKHURSHUDWLRQ
Ƈ :LWKWKH212))6(/(&7EXWWRQUHIHUWRILJXUH\RXFDQGRWKHIROORZLQJWXUQOXEULFDWRU2Q2IILQFUHDVH
GLVFKDUJHSHULRG'D\V:HHNV0RQWKVHDFKWLPH\RXSUHVVWKHEXWWRQLQFUHDVHVWKHGLVFKDUJHSHULRGE\
RQHFDOHQGDUXQLWFKDQJH352/&VL]HDFWLYDWH03RXWOHWVDQGVHW3,1
5. Operation and Control
5.1 Preparations
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VXIILFLHQWO\SUHOXEULFDWHGZLWKWKHVDPHOXEULFDQWWKDWWKH352/&FRQWDLQV)RUWKLVSHUPDWHFRIIHUVD
JOXEULFDWLRQFDUWULGJHIRUJUHDVHSUHVVHVZLWKWKHFRUUHVSRQGLQJOXEULFDQWUHIHUWR³$FFHVVRULHVDQG
6SDUH3DUWV´
Ƈ :KHQLQVWDOOLQJWKHSHUPD352WKHVXSSOLHGSHUPDWHFPRXQWLQJGHYLFHVKRXOGEHXVHG
Ƈ 7KHOXEULFDQWWXEHPXVWEHLQVWDOOHGDQGPRXQWHGFRUUHFWO\7KHOHQJWKRIWKHOXEULFDQWWXEHPD\QRWH[FHHG
DPD[LPXPRIPHWHUVDQGWKHWXEHPXVWEHDSHUPDWHFSURGXFW
Ƈ 3OHDVHFKHFNLIWKHWKUHDGRIWKHSHUPD352*FRUUHVSRQGVWRWKHFRQQHFWLRQWKUHDGRIWKHOXEULFDWLRQ
SRLQW,IWKLVLVQRWWKHFDVH\RXFDQRUGHUDFRUUHVSRQGLQJUHGXFHURURWKHUSDUWVIURPWKHSHUPDDFFHVVRU\
range.
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IURPSHUPD¶VVWDQGDUGUDQJHRIOXEULFDQWV$FRPSOHWHGLVFKDUJHRIWKLVSXPS¿OOLQJLVJXDUDQWHHGDIWHUDSSUR[
GLVFKDUJHVFDUU\RXWDGGLWLRQDOGLVFKDUJHVLIQHFHVVDU\
5.2 Prior to Operation
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Ƈ ,VWKHQHZ352/&¿OOHGZLWKWKHUHTXLUHGOXEULFDQW"
Ƈ 'LG\RXLQVHUWDQHZEDWWHU\352%"
Ƈ 'LG\RXUHPRYHSURWHFWLRQFRYHUGLVFDQGSOXJIURPGULYHXQLWVHHFKDSWHU"
Ƈ 'LG\RXDVVHPEOHDQGPRXQWDOORIWKHSDUWVFRUUHFWO\DQGWLJKWO\"

perma PRO - 12 -
5.3 Setting into Operation
Ƈ ,IQHFHVVDU\PRXQWWKHGULYHXQLWRQWRD¿[LQJGHYLFHIRUZDOOPRXQWLQJUHIHUWRFKDSWHU
Ƈ ,QVHUWWKHEDWWHU\352%LQWRWKHGULYHXQLWDQGWKH352/&LQWRWKHSURWHFWLRQFRYHUDQGFORVHWKHFRPSOHWH
V\VWHPUHIHUWRFKDSWHU
Ƈ 'HWHUPLQHWKHGLVFKDUJHSHULRGUHIHUWRFKDSWHU
Ƈ 6HWYROXPHRI352/&GLVFKDUJHSHULRGRXWOHWVRI03DQGWKH3,1YLDEXWWRQVRQGLVSOD\UHIHUWR
FKDSWHU
Ƈ 6ZLWFKRQWKHOXEULFDWLRQV\VWHPUHIHUWRFKDSWHU
Ƈ &DUU\RXWDQDGGLWLRQDOGLVFKDUJHUHIHUWRFKDSWHU
,IWKHGULYHPRWRUKDVVWDUWHGDQGWKHJUHHQ/('LVOLWWKHOXEULFDWRUKDVVWDUWHGWRGLVFKDUJH7KHGLVSOD\
LQGLFDWHVWKHUHPDLQLQJYROXPH9RORIWKH352/&
7KHRSHUDWRUPXVWDOZD\VFKHFNWKHFXVWRPHUVSHFL¿FVHWWLQJVDQGLIQHFHVVDU\FKDQJHWKHPEHIRUHWKH
lubricator is set into operation!
5.4 During Operation
Ƈ &DUU\RXWUHJXODULQVSHFWLRQVGXULQJWKHRSHUDWLRQ<RXVKRXOGSD\VSHFLDODWWHQWLRQZLWKUHJDUGWROHDNDJH
DQGWRWKHFRQGLWLRQRIWKHOXEULFDWRU
Ƈ &KHFNWKHFRQGLWLRQRIWKHOXEULFDQWWXEHDQGWKHFRQQHFWLRQVUHJXODUO\
Ƈ &KHFNWKH¿OOLQJOHYHORIWKHWUDQVSDUHQW352/&UHJXODUO\
Ƈ $IWHURQHRUVHYHUDODGGLWLRQDOGLVFKDUJHV\RXKDYHWRFDOFXODWHWKHUHGXFHGGLVFKDUJHSHULRGDQGQRWHWKLV
RQ\RXUOXEULFDWLRQDQGPDLQWHQDQFHVFKHGXOH
Ƈ ,IDPDOIXQFWLRQLVLQGLFDWHGRQWKHGLVSOD\\RXFDQGHWHUPLQHWKHFDXVHXVLQJWKHWURXEOHVKRRWLQJJXLGH
UHIHUWRFKDUWFKDSWHU,IWKHIDXOWFDQQRWEH¿[HGSOHDVHFRQWDFW\RXUVXSSOLHUIRUWHFKQLFDOVXSSRUW
Additional discharges and long machine standstills must always be taken into account with regard to the
remaining discharge period of the lubricator.
5.5 Switching the Lubrication System On
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LQGLFDWLRQ³ ´RQWKHGLVSOD\LVUHSODFHGE\DQLQGLFDWLRQRIWKHUHPDLQLQJYROXPH±HJ 92/ZLWKD
QHZ352/&±DQGWKHJUHHQ/('VWDUWVEOLQNLQJ
ON/OFF
SELECT
%Vol.
LC 500
¿JXUH
 6ZLWFKLQJWKH/XEULFDWLRQ6\VWHP2ႇ
7RVZLWFKWKHOXEULFDWLRQV\VWHPRႇUHIHUWR¿JXUHNHHSWKH212))6(/(&7EXWWRQSUHVVHGXQWLOWKH
GLVSOD\QRORQJHULQGLFDWHVWKHUHPDLQLQJYROXPH±92/±EXWLQGLFDWHV³ ´LQVWHDG:KHQWKHOXEULFDWLRQ
V\VWHPLVVZLWFKHGRႇDOORIWKHVHWWLQJVDUHVDYHG7KLVPHDQVWKDWLI\RXVWDUWWKHOXEULFDWRUDJDLQLWZLOOWDNH
XSWKHRSHUDWLRQDWWKHSRLQWZKHUHLWKDGEHHQVZLWFKHGRႇ
%Vol.
LC 500
ON/OFF
SELECT
¿JXUH

perma PRO - 13 -
5.7 Determining the Discharge Period
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8SRQUHTXHVWDIDFWRU\VHWWLQJRIWKHGLVFKDUJHSHULRGUHTXLUHGE\WKHFXVWRPHULVDOVRSRVVLEOH
7KHVL]HRIWKH352/&LVWDNHQLQWRDFFRXQW
,I\RXZDQWWRGHWHUPLQHWKHGLVFKDUJHSHULRG\RXQHHGWRNQRZWKHUHTXLUHGDPRXQWRIWKHOXEULFDQWLQFXELF
FHQWLPHWHUVIRURSHUDWLQJKRXUVFP3K7KLVLQIRUPDWLRQFDQEHWDNHQIURPWKHWHFKQLFDOGRFXPHQWV
of the manufacturer of the lubrication point.
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3OHDVHWDNHLQWRDFFRXQWWKDWLQFDVHRIRQHRUVHYHUDODGGLWLRQDOGLVFKDUJHVWKHUHPDLQLQJGLVFKDUJHSHULRG
RIWKHOXEULFDWLRQV\VWHPPXVWEHUHFDOFXODWHGUHIHUWRFKDSWHU7KLVDOVRDSSOLHVLQFDVHRIDFXWRႇRIWKH
OXEULFDWLRQV\VWHPGXHWRDORQJPDFKLQHVWDQGVWLOOHJZHHNHQGVRUDQQXDOKROLGD\V<RXVKRXOGDOVRQRWHWKH
UHVXOWRI\RXUFDOFXODWLRQRIWKHUHPDLQLQJGLVFKDUJHSHULRGLQ\RXUOXEULFDWLRQDQGPDLQWHQDQFHVFKHGXOH
Average discharge volume in cm3 per 100 operating hours
PRO LC 250 500
Setting mode
Setting point
Discharge period
Days Weeks Months Days Weeks Months
1     
2     
3     
      
      
      
  21.3    
130.2     
     33.1 
10      
11   3.1   
12      
13      --
     21.3 --
   2.3   --
   2.1 130.2  --
   2.0   --
      --
      --
20      --
21      --
22      --
23      --
      --
  -- --  -- --
  -- --  -- --
  -- --  -- --
  -- --  -- --
  -- --  -- --
30  -- --  -- --
FKDUW

perma PRO 
MODE
SAVE Display ON/OFF
SELECT Meaning / Description
'LVSOD\DWGHOLYHU\ZLWK
DWWDFKHG352/&
MODE
SAVE
Time
Months
6KRZVGLVFKDUJHSHULRG
3,1UHVHW
Info
MODE
SAVE
PIN
&KDQJH¿UVWGLJLW
ON/OFF
SELECT
(QWHU¿UVWGLJLWRIFXUUHQW3,1
3,1³ ´DWGHOLYHU\
PIN Entry
MODE
SAVE
PIN
&KDQJHVHFRQGGLJLW
ON/OFF
SELECT
(QWHUVHFRQGGLJLW
RIFXUUHQW3,1
MODE
SAVE
Config.
LC 500
Change from
/&WR/&
ON/OFF
SELECT
6HW352/&VL]H
LC
MODE
SAVE
88
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500LC2500
Config.
TimeTime
PIN
Config.
Time
Months
Change Months
ON/OFF
SELECT
6HWGLVFKDUJHSHULRG
Months or:HHNVor'D\V
Time
MODE
SAVE
88
Outlets
1
3
2
4
5
6
Days
Weeks
Months
%Vol.
LC2500LC2500
Config.
TimeTime
PIN
Config.
Time Weeks
&KDQJH'D\VRU
:HHNV
ON/OFF
SELECT
6HWGLVFKDUJHSHULRG
*RWR³'D\V´RU³:HHNV´
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
$FWLYDWHRXWOHWV
$FWLYDWHRXWOHW
2XWOHWVRQO\GLVSOD\HGLI03
LVFRQQHFWHG
Outlets
Config.
Outlets
1
3
2
4
5
6
2XWOHWDFWLYDWHG
MODE
SAVE
Config.
Outlets
1
3
2
4
5
6
2XWOHW2Q2ႇ
ON/OFF
SELECT
2XWOHWDFWLYDWHG
LIGHVLUHGRWKHURXWOHWVPD\EHWXUQHG
2Q2ႇWKHVDPHZD\
MODE
SAVE MODE
SAVE
Config.
PIN
&KDQJH¿UVWGLJLW
ON/OFF
SELECT
3,1¿UVWGLJLWHQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
±RWKHUZLVHVHWWLQJLVFRPSOHWH
PIN
MODE
SAVE
Config.
PIN
&KDQJHVHFRQGGLJLW
ON/OFF
SELECT
3,1VHFRQGGLJLWHQWHUIRULQLWLDO
FRQ¿JXUDWLRQRUDIWHUD3,1UHVHW
MODE
SAVE
&RQ¿JXUDWLRQ¿QLVKHG
FKDUW
I N T R O
C O N F I G U R A T I O N M E N U
5.8 Settings and Display for perma PRO (+ Distributor PRO MP-6)
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