Perma STAR VARIO User manual

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1…
7
07/2019
01/2020
SET SET
LC 60 120 250 LC 60 120 250
www.permausa.com
perma STAR VARIO - Quick Start Guide
1. Predefi ne installation / Select lubricant, discharge period + connecting parts
Remote mounting for lube-points with vibration,
limited mounting space, high temperature
Direct mounting
2. Prepare lube-point
Clean lube-point Remove grease fi tting
For remote mounting:
Prefi ll lube-point and any grease lines / connections
(use the same grease that is contained in the lubrication system)
For direct mounting:
Prefi ll lube-point and any connecting parts
(use the same grease that is contained in the lubrication system)
Assembly
Screw control unit onto LC unit until
arrow lines up (see enlargement)
Note
activation / exchange
date on label Remove plug
3. Activation / Installation of lubrication system
Pressure check: Lube-point / all connecting parts
(refer to perma STAR VARIO installation guide for details)
Select discharge period
1 - 12 months
Mounting bracket
STAR Standard Duty
1-point G1/4 female
(109663)
Reducer G1/4
male x 1/4“ NPT
female (901000)
Reducer (will depend on
grease fi tting size)
Hose connector 1/4“ NPT
male for hose iØ 3/8“ -
push-on (901007)
Heavy Duty hose up to
260 °F / 127 °C iØ 3/8“
black (901006)
Hose connector
1/4“ NPT male for
hose iØ 3/8“ -
push-on (901007)
Support fl ange STAR
G1/4 male x G1/4
female (109420)
Select LC unit
60, 120, 250 cc
Average lubricant discharge chart (approximate)
2022/01 · Version: 1.3 · en · Art. No. 115018
Examples: Bearing lubrication
Reducer
Support fl ange STAR
Add reducer, support fl ange
and tubes (if required)
Add sealant

Feature Description
Low battery
indicator
If the battery set which has been inserted is damaged,
faulty or fl at “Lo” will be registered on the LCD display
and the red LED will fl ash. The batteries cannot be used.
A new set of batteries is required for each new lubricator
cartridge in order to ensure optimal lubricator
performance.
Purge
Access the purge feature by holding down the SET button
for 10 seconds. Release the button when “PU” appears
and the purge will start automatically and show the “PU”
LCD display. The green LED will fl ash. The purge cycle
runs for 3 complete revolutions of the drive spindle to
deliver around 6cc of grease. It can be stopped at any
time by pushing the SET button once.
LED Light & LCD
Screen combinations
LED’s now positioned at
4 locations around the
sides of the Drive.
Replaces single LED
located on top of Drive.
Normal operation:
- Green LED’s fl ash every 7 seconds
- LCD screen displays time & volume
Run cycle (lubricant being delivered):
- Green LED’s fl ash every second
- LCD screen displays “ru”
Empty Lubricant Cartridge (LC):
- Red LED’s double fl ash every 2 seconds
- LCD screen displays “LC”
Blockage / Back Pressure Overload (OL):
- Red LED’s double fl ash every 7 seconds
- LCD screen displays “OL”
Purge (PU):
- Green LED’s fl ash every second
- LCD screen displays “PU”
Quick Reference
Battery usage
Standard applications
-20 °C to + 60 °C
-4 °F to +140 °F
Use Battery pack STAR VARIO 101351
Low temperature
applications
-40 °C to + 60 °C
-40 °F to +140 °F
Use Battery pack STAR VARIO
low temperature 902292
(Cage reusable)
3x AAA Li 1,5 V
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