SATA SATAjet 4000 B User manual

SATAjet 4000 B
Betriebsanleitung | Упътване за работа | 使用说明书 | Návod k použití
Betjeningsvejledning|Kasutusjuhend|Operating Instructions | Instrucciones
de servicio | Käyttöohje | Mode d'emploi | Οδηγίες λειτουργίας| Üzemeltetési
utasítás | Istruzione d'uso Naudojimo instrukcija | Lietošanas instrukcija |
Gebruikershandleiding | Bruksveiledning | Instrukcja obsługi | Instruções
de funcionamento | Manual de utilizare | Руководство по эксплуатации
Bruksanvisning | Navodilo za obratovanje | Návod na | Kullanım talimatı
Operating Instructions

[1]
[1-7]
[1-9]
[1-3] [1-11]
[1-12]
[1-13]
[1-14]
[1-15]
[1-1]
[1-2]
[1-4]
[1-8]
[1-18]
[1-19]
[1-5]
[1-10]
[1-16]
[1-17]
[1-6]
Design:
US D644,716S

[2]
[2-2] [2-1]
[2-4]
[2-3]
[2-5]
[2-7] [2-8]
[2-9]
[2-6]
[2-10]
[2-11] [2-12]
[2-13]
[2-14]
Design:
US D644,716S

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
Content [Original Version: German]
1. Symbols................................ 113
2. Technical Data...................... 113
3. Scope of Delivery ................. 114
4. Design of the Spray Gun...... 115
5. Intended Use........................ 115
6. Safety Instructions................ 115
7. Use....................................... 118
8. Cleaning of the Spray Gun...120
9. Maintenance.........................121
10. Troubleshooting....................124
11. Disposal................................126
12. After Sale Service.................127
13. Warranty / Liability................127
14. Spare Parts ..........................127
15. EC Declaration of
Conformity............................128
1. Symbols
Warning! Risk which could cause serious injuries or death.
Warning! Risk which could cause damage.
Explosion risk! Warning against risk which could cause
serious injuries or death.
Notice! Useful tips and recommendations
2. Technical Data
Recommended spray gun inlet pressure
RP 2.0 bar - 2.2 bar
HVLP 2.0 bar
Compliant > 2.0 bar (air cap pressure > 0.7 bar)
Compliant legislation Lom-
bardy/Italy
< 2.5 bar (air cap pressure < 1.0 bar)
Recommended spraying distance
RP 17 cm - 21 cm
HVLP 10 cm - 15 cm
HVLP Lombardy/Italy 10 cm - 15 cm
Max. spray gun inlet pressure
10.0 bar
[EN] Operating Instructions | english

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
Air consumption at 2.0 bar spray gun inlet pressure
RP 285 Nl/min
HVLP 430 Nl/min
Max. material temperature
50 °C
Weight | Version Standard DIGITAL
without cup 440 g 462 g
with 0.6 l RPS cup 491 g 513 g
with 0.6 l reusable cup 612 g 634 g
with 1.0 l aluminium reusable cup 636 g 658 g
with 0.6 l RPS cup and digital
gauge
531 g (with adam
2)
513 g
additional weight of swivel joint
version
11 g 8 g
Compressed air connection
G 1/4
Capacity of PVC gravity flow cup
600 ml
Optional: electronic pressure gauge
On/Off threshold 0.2 bar
Display accuracy ± 0.05 bar
Maximum display value 9.5 bar
Battery Renata CR1632
(Art. No. 165993)
3. Scope of Delivery
• Spray gun with nozzle set and
gravityowcup
• Operating Instructions
• Tool kit
• CCS clips
Alternative versions with:
• Swivel joint
• GravityowcupsmadeofPVCor
aluminium with different capacities
• Electronic pressure gauge

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
4. Design of the Spray Gun [1]
[1-1] Spray gun handle
[1-2] Trigger
[1-3] Nozzle set consisting of air
cap,uidtip(notvisible),
paint needle (not visible)
[1-4] Spray gun connection with
QCC
[1-5] Gravityowcupconnection
with QCC
[1-6] Paint strainer (not visible)
[1-7] Gravityowcup
[1-8] Gravityowcuplid
[1-9] Anti-drip device
[1-10] Round/atspraycontrol
[1-11] Materialowcontrolscrew
[1-12] Materialowcontrolcounter
nut
[1-13] Airmicrometer(airow
control knob)
[1-14] Airmicrometer(airowcon-
trol) locking screw
[1-15] Air piston (not visible)
[1-16] Compressed air connection
[1-17] ColorCode-System (CCS)
[1-18] Front cover of the pressure
display (only with DIGITAL)
[1-19] Pressure display (only with
DIGITAL)
5. Intended Use
The paint spray gun has been designed for the application of paint, lac-
quer and other sprayable media by means of compressed air on suitable
substrates and surfaces.
6. Safety Instructions
6.1. General Safety Instructions
Warning! Attention!
• Before using the spray gun, please read all safety and the operating
instructions carefully. Safety instructions and indicated safety meas-
ures are mandatory.
• Please keep all enclosed documents and make sure that the spray
gun is handed over only together with these documents.

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
6.2. Specic Safety Instructions for Spray Guns
Warning! Attention!
• Local safety, accident prevention, work and environment protection
regulations are mandatory!
• Never direct a paint spray gun at human beings or animals!
• Use, cleaning and maintenance by skilled personnel only!
• People whose ability to react is impaired by drugs, alcohol, medication
or for other reasons are not allowed to use a spray gun!
• Never use a spray gun when damaged or when components are
missing!Useonlywhenlockingscrewisrmlytightened[1-14]!
• Before use, the spray gun should always be checked and repaired, if
necessary!
• Put spray gun immediately out of operation when damaged, discon-
nect it from the compressed air circuit!
• Never manipulate or technically modify the spray gun!
• Use original SATA spare parts and accessories only!
• Exclusively use spray gun cleaning machines recommended by SATA!
Please observe the operating instructions!
• Never spray materials containing acid, lye or benzine!
• Alyways keep the spray gun away from ignition sources, such as open
re,burningcigarettesornon-explosion-proofelectronicdevices!
• When working with the spray gun, always limit solvents, paints or
other coating media to the quantities which are required for the paint
job! Excessive material must be returned to the designated storage
areas afterwards!
6.3. Personal Protection Equipment
Warning!
• When using, cleaning or maintaining the spray gun, always wear
approved breathing and eye protection equipment as well as suitable
protective gloves, overalls and safety boots!
• When using the spray gun, noise levels of 85 dB(A) may be exceed-
ed. Wear suitable hearing protection!

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
The painter is not exposed to vibrations while using the spray gun. Recoil
forces are minimal.
6.4. Use In Explosive Areas
Ex-sign Equipment cat-
egory
Device category Gas category Temperature level
6.4.1 General
The spray gun is approved for the use / storage in explosive areas of Ex-
Zone 1 and 2.
Warning! Risk of explosion!
• The following applications and operations lead to the loss
of the explosion protection and are, therefore, prohibited:
• Use of the spray gun in explosive areas belonging to ex-zone 0!
• Do not use solvents and cleaning agents based on halogenised
hydrocarbons! Chemical reaction which may occur when using these
substances may be explosive!
6.4.2 Additional Information on the Electronic
Pressure Gauge
The electronic pressure gauge has passed a design examination. It has
been developed, constructed and manufactured in accordance with the
EUdirective94/9EU.IthasbeenclassiedaccordingtoExiaIICT4Ga
or Ex ia IICT4 Gb. It may be used and stored in the explosive zones 1 and
2 up to 60°C ambient temperature. Inspection authority: KEMA 05 ATEX
1090 X.
Warning! Risk of explosion!
The following applications and operations lead to the loss of
the explosion protection and are, therefore, prohibited:
• Battery replacement in explosive areas!
• Removal of the front cover of the pressure display!

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
Warning! Risk of explosion!
• Installation of a battery other than the CR 1632 Renata!
When exchanging the battery, it is recommended to also replace the
sealing of the battery compartment!
7. Use
Warning! Risk of explosion!
• Useonlysolvent-resistant,antistatic,undamagedandtechnicallyaw-
less compressed air hoses with a permanent pressure resistance of
minimum 10 bar, e.g. Art. No. 53090!
Notice!
The following requirements must be fulfilled:
• Use a compressed air connection G 1/4 a or a suitable SATA connec-
tion nipple.
• Ensure minimum compressed air volume (air consumption) and pres-
sure (recommended spray gun inlet pressure) according to chapter 2.
• Usecleancompressedair,e.g.byinstallingtheSATAlter484,Art.
No. 92320
• Use an air hose with minimum 9 mm internal diameter (see warnings),
e.g. Art. No. 53090.
1. Check if all screws [2-1], [2-2], [2-3], [2-4] and [2-5] have been
tightenedrmly.Tightenuidtip[2-1]rmlybyhand(14Nm)accord-
ing to [7-4]. Check if locking screw [2-5]hasbeenrmlytightened
according to [10-1]. Tighten, if necessary.
2. Rinse material passages with suitable cleaning solution [2-6], ob-
serve chapter 8.
3. Adjust air cap: vertical spray fan [2-7], horizontal spray fan [2-8].
4. Insert paint strainer [2-9]andinstallgravityowcup[2-10].
5. Fillgravityowcup(max.20mmbelowupperedge),closewiththelid
[2-11] and insert anti-drip device [2-12].
6. Screw connection nipple [2-13] (not included in delivery) onto the air
inlet.

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Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL) Operating instructions SATAjet 4000 B RP/HVLP (DIGITAL)
7. Connect compressed air hose [2-14].
7.1. Adjustment of the Spray Gun Inlet Pressure
Notice!
• Pull the trigger fully and adjust the spray gun inlet pressure (see
chapter 2) following instructions of one of the followig sections ([3-1],
[3-2], [3-3], [3-4] bis [3-5]), then release the trigger.
• With [3-3], [3-4] and [3-5], the air micrometer [1-13] must be fully
opened/in vertical position.
• If the required spray gun inlet pressure is not reached, the pressure
at the compressed air circuit has to be increased; too high pressure
results in too high trigger forces.
[3-1] Paint spray gun with digital pressure display (accurate
method).
[3-2] SATA adam 2 (accessory / accurate method).
[3-3] Separate gauge with control device (accessory).
[3-4] Separate gauge without control device (accessory).
[3-5] Pressure regulation at the compressed air circuit (most
inaccurate method): rule of thumb: pressure at the pressure re-
ducer must be set 0.6 bar higher than the recommended spray gun
inlet pressure per every 10 m of air hose (inner width 9 mm).
7.2. Adjustment of the Material Flow [4-1], [4-2], [4-3]
und [4-4] - material flow control fully opened
Notice!
Withthematerialowcontrolfullyopened,thewearoftheuidtipand
paint needle is reduced to a minimum. Please select the correct nozzle
size depending on the material to be applied and the required applica-
tion speed.
7.3. Adjustment of the Spray Fan Pattern
• Adjustatfan(factorysetting)[5-1].
• Adjust round fan [5-2].