sitrex BR 2030/6 User manual

OPERATOR’S MANUAL
BR 2030/6 Basket Rake 6 bars
BR 2030/7 Basket R ake 7 bars
202107

CONTENTS
SECTION 1 GENERAL INFORMATION ___________________________________________________ 1
1.1 NOTE TO THE OWNER__________________________________________________________ 1
1.2 DEALER AND SERVICE _________________________________________________________ 1
1.3 INTENDED USE ________________________________________________________________ 2
1.4 ELECTRO MAGNETIC COMPATIBILITY (EMC)_______________________________________ 2
1.5 PRODUCT IDENTIFICATION _____________________________________________________ 3
1.6 MACHINE ORIENTATION ________________________________________________________ 4
SECTION 2 SAFETY INFORMATION _____________________________________________________ 5
2.1 SAFETY RULES AND SIGNAL WORD DEFINITIONS __________________________________ 5
2.2 GENERAL SAFETY RULES_______________________________________________________ 5
2.3 ECOLOGY AND THE ENVIRONMENT ______________________________________________ 9
2.4 MAINTENANCE SAFETY________________________________________________________ 10
2.5 SAFETY SIGNS _______________________________________________________________ 11
2.6 ROAD TRAVEL SIGNS AND INFORMATIONAL DECALS ______________________________ 17
SECTION 3 TECHNICAL SPECIFICATIONS ______________________________________________ 21
SECTION 4 CONTROLS AND INSTRUMENTS ____________________________________________ 23
4.1 CONTROLLER LAYOUT ________________________________________________________ 23
4.2 CONTROLLER STORAGE_______________________________________________________ 24
SECTION 5 OPERATING INSTRUCTIONS________________________________________________ 25
5.1 TRACTOR REQUIREMENTS ____________________________________________________ 25
5.2 POWER REQUIREMENTS ______________________________________________________ 26
5.3 TRACTOR DRAWBAR DIMENSIONS ______________________________________________ 28
5.4 CONNECTING THE UNIT TO THE TRACTOR _______________________________________ 29
5.5 DISCONNECTING THE UNIT FROM THE TRACTOR _________________________________ 30
SECTION 6 TRANSPORT OPERATIONS _________________________________________________ 31
6.1 BEFORE TRANSPORTING ______________________________________________________ 31
6.2 TRANSPORT LIGHTING ________________________________________________________ 33
6.3 DRIVING ON ROADS___________________________________________________________ 35
SECTION 7 WORKING OPERATIONS ___________________________________________________ 37
7.1 RAKING WIDTH AND WINDROW WIDTH __________________________________________ 37
7.2 FOLD AND UNFOLD THE RAKE__________________________________________________ 38
7.3 BASKET ANGLE SETTING ______________________________________________________ 39
7.4 WHEEL TRACK ADJUSTMENT __________________________________________________ 40
7.5 BASKET TILT _________________________________________________________________ 41
7.6 TINE HEIGHT _________________________________________________________________ 41
7.7 CASTER WHEEL HEIGHT_______________________________________________________ 42
7.8 FLOTATION SPRING TENSION __________________________________________________ 43
7.9 BASKET SPEED ADJUSTMENT __________________________________________________ 44
7.10 FIELD OPERATIONS ___________________________________________________________ 46
SECTION 8 MAINTENANCE ___________________________________________________________ 49
8.1 MAINTENANCE ADVICE ________________________________________________________ 49
8.2 LUBRICATION ________________________________________________________________ 49
8.3 HYDRAULIC DIAGRAM _________________________________________________________ 50
8.4 TORQUE SPECIFICATIONS – NOMINAL TIGHTENING VALUES FOR NORMAL ASSEMBLY 51
8.5 TORQUE SPECIFICATIONS – STANDARD TORQUE DATA FOR HYDRAULICS ___________ 53
8.6 MAINTENANCE PLANNING _____________________________________________________ 56
8.7 MAINTENANCE EVERY 10 HOURS OF OPERATION OR DAILY ________________________ 57
8.8 MAINTENANCE EVERY 50 HOURS OF OPERATION OR WEEKLY _____________________ 59
8.9 MAINTENANCE EVERY 200 HOURS OF OPERATION________________________________ 60
8.10 MAINTENANCE AS REQUIRED __________________________________________________ 60
8.11 END OF SEASON SERVICE _____________________________________________________ 62
8.12 PRESEASON SERVICE_________________________________________________________ 62
SECTION 9 TROUBLESHOOTING ______________________________________________________ 63

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SECTION 1 GENERAL INFORMATION
1.1 NOTE TO THE OWNER
This manual contains important information concerning the adjustment and maintenance of your new equip-
ment.
Please have all operators read this manual carefully and keep this manual available for ready reference.
Read this manual to make sure that you have a complete understanding of how to operate this machine
safely, correctly, and for the most effective performance of the machine.
Keep this manual protected and accessible on the machine whenever towing, transporting, or operating.
1.2 DEALER AND SERVICE
Your dealer has performed a pre-delivery setup, inspection, and testing to make sure that your machine op-
erates at its best performance level and will instruct you in the general operation of your new equipment.
Use only approved accessories and attachments designed for your machine.
Do not make any unauthorized modifications to your machine.
Be prepared to give your dealer the following data when ordering parts:
Model
Product Identification
Number (PIN)
Date purchased
Sitrex reserves the right to make improvements or changes when improvements or changes become practi-
cal and possible to do so, without incurring any obligation to make changes or additions to the equipment
sold previously.

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1.3 INTENDED USE
The basket rake is intended to be used for raking hay, straw, or similar organic material into wind-
rows for pickup by a forage harvester, baler, or other crop processing device.
The rake speed and performance may depend on several limiting parameters such as weather, terrain condi-
tions, crop variety, yield, and crop maturity.
This machine is designed to perform in most crops and conditions, however there may be several combina-
tions of limiting parameters that can cause severe degradation of performance of the machine or systems
thereof.
Do not use this machine for any purpose or in any manner other than as described in the manual,
decals, or other product safety information provided with the machine.
1.4 ELECTRO MAGNETIC COMPATIBILITY (EMC)
Interference may arise as a result of add‐on equipment that may not necessarily meet the required stand-
ards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you
must observe the following:
•The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits im-
posed by the national authorities of the country where you use the machine.
•The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time
and at any location in the proximity of electronic components.
•The add‐on equipment must not interfere with the functioning of the on-board electronics.
Failure to comply with these rules will render the warranty null and void.

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1.5 PRODUCT IDENTIFICATION
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PRODUCT IDENTIFICATION
NUMBER (PIN) PLATE
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F
ig.1.
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OPERATOR’S MANUAL
STORAGE

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1.6 MACHINE ORIENTATION
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REAR
LEFT
RIGHT
FRONT
Direction of travel

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SECTION 2 SAFETY INFORMATION
2.1 SAFETY RULES AND SIGNAL WORD DEFINITIONS
This is the safety alert symbol.
It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible death or injury.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Failure to follow DANGER, WARNING and CAUTION messages could result in death or serious injury.
2.2 GENERAL SAFETY RULES
General safet
y
Use caution when you operate the machine on slopes. Raised equipment, full tanks and other loads will
change the center of gravity of the machine. The machine can tip or roll over when near ditches and em-
bankments or uneven surfaces.
Never permit anyone other than the operator to ride on the machine.
Never operate the machine under the influence of alcohol or drugs, or while you are otherwise impaired.
Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant
clearance for safety.
Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items
can become entangled in moving parts.
Wear protective equipment when appropriate.
DO NOT attempt to remove material from any part of the machine while it is being operated or while com-
ponents are in motion.
Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain
clean and clear of debris.
A person or pet within the operating area of a machine can be struck or crushed by the machine or its
equipment. DO NOT allow anyone to enter the work area.
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Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection.
•DO NOT use your hand to check for leaks. Use a piece of cardboard or paper.
•Stop the engine, remove the key, and relieve the pressure before you connect or disconnect fluid
lines.
•Make sure that all components are in good condition. Tighten all connections before you start the
engine or pressurize the system.
•If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately.
•Continuous long-term contact with hydraulic fluid may cause skin cancer. Avoid long term contact
and wash the skin promptly with soap and water.
Make sure that all guards and shields are in good condition and properly installed before you operate the
machine. Never operate the machine with shields removed. Always close access doors or panels before
you operate the machine.
Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone
to enter the area underneath raised equipment during operation.
General
main
ten
ance
safety
Keep the area used for servicing the machine clean and dry. Clean up spilled fluids.
Service the machine on a firm, level surface. Install guards and shields after you service the machine.
Close all access doors and install all panels after servicing the machine.
Do not attempt to clean, lubricate, clear obstructions, or make adjustments to the machine while it is in mo-
tion or while the engine is running.
Always make sure that working area is clear of tools, parts, other persons and pets before you start operat-
ing the machine.
Unsupported hydraulic cylinders can lose pressure and drop the equipment, causing a crushing hazard. Do
not leave equipment in a raised position while parked or during service, unless the equipment is securely
supported.
Jack or lift the machine only at jack or lift points indicated in this manual.
Incorrect towing procedures can cause accidents. When you tow a disabled machine follow the procedure
in this manual. Use only rigid tow bars.
Stop the engine, remove the key, and relieve pressure before you connect or disconnect fluid lines.
Stop the engine and remove the key before you connect or disconnect electrical connections.
Replace damaged or worn tubes, hoses, electrical wiring, etc.
The engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take
care when you service such components. Allow surfaces to cool before you handle or disconnect hot
components. Wear protective equipment when appropriate.
Wheels and t
ires
Make sure that tires are correctly inflated. Do not exceed any recommended load or pressure. Follow the
instructions in the manual for proper tire inflation.
Tires are heavy. Handling tires without proper equipment could cause death or serious injury.
Always have a qualified tire technician service the tires and wheels. If a tire has lost all pressure, take the
tire and wheel to a tire shop or your dealer for service. Explosive separation of the tire can cause serious
injury.

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DO NOT weld to a wheel or rim until the tire is completely removed. Inflated tires can generate a gas mix-
ture with the air that can be ignited by high temperatures from welding procedures performed on the wheel
or rim. Removing the air or loosening the tire on the rim (breaking the bead) will NOT eliminate the hazard.
This condition can exist whether tires are inflated or deflated. The tire MUST be completely removed from
the wheel or rim prior to welding the wheel or rim.
D
rivi
ng
on public roads and general transportations safety
Comply with local laws and regulations.
Make sure that the SMV emblem (1) is visible.
Use safety chains for trailed equipment when safety chains are provided with machine or equipment.
Lift implements and attachments high enough above ground to prevent accidental contact with road.
When you transport equipment or a machine on a transport trailer, make sure that it is properly secured. Be
sure the SMV on the equipment or machine is covered while being transported on a trailer.
Be aware of overhead structures or power lines and make sure that the machine and/or attachments can
pass safely under.
Travel speed should be such that you maintain complete control and machine stability at all times.
Slow down and signal before turning. Pull over to allow faster traffic to pass. Follow correct towing proce-
dure for equipment with or without brakes.
F
ire
and explos
ion
prev
ention
Fuel or oil that is leaked or spilled on hot surfaces or electrical components can cause a fire.
Crop materials, trash, debris, bird nests, or flammable material can ignite on hot surfaces.
Always have a fire extinguisher on or near the machine. Make sure that the fire extinguisher(s) is main-
tained and serviced according to the manufacturer’s instructions.
At least once each day and at the end of the day, remove all trash and debris from the machine especially
around hot components such as the engine, transmission, exhaust, battery, etc.
More frequent cleaning of your machine may be necessary depending on the operating environment and
conditions.
At least once each day, remove debris accumulation around moving components such as bearings, pulleys,
belts, gears, cleaning fans, etc. More frequent cleaning of your machine may be necessary depending on
the operating environment and conditions.
Inspect the electrical system for loose connections and frayed insulation. Repair or replace loose or dam-
aged parts.
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Do not store oily rags or other flammable material on the machine.
Do not weld or flame cut any items that contain flammable material. Clean items thoroughly with non-
flammable solvents before welding or flame-cutting.
Do not expose the machine to flames, burning brush, or explosives.
Promptly investigate any unusual smells or odors that may occur during operation of the machine.
R
eflectors
and warning lights
You must use flashing amber warning lights (1) when you operate equipment on public roads.
Personal
Protective
Equipment
(PPE)
Wear Personal Protective Equipment (PPE) such as hard hat, eye protection, heavy gloves, hearing protec-
tion, protective clothing, etc.
Do
N
ot
Operate
tag
Before you start servicing the machine, attach a ‘Do Not Operate’ warning tag to the machine in an area
that will be visible.
Hazardous
chemicals
If you are exposed to or come in contact with hazardous chemicals you can be seriously injured. The fluids,
lubricants, paints, adhesives, coolant, etc. required for the function of your machine can be hazardous.
They may be attractive and harmful to domestic animals as well as humans.
Material Safety Data Sheets (MSDS) provide information about the chemical substances within a product,
safe handling and storage procedures, first aid measures, and procedures to take in the event of a spill or
accidental release. MSDS are available from your dealer.
Before you service your machine check the MSDS for each lubricant, fluid, etc. used in this machine. This
information indicates the associated risks and will help you service the machine safely. Follow the infor-
mation in the MSDS, and on manufacturer containers, as well as the information in this manual, when you
service the machine.
Dispose of all fluids, filters, and containers in an environmentally safe manner according to local laws and
regulations. Check with local environmental and recycling centers or your dealer for correct disposal infor-
mation.
Store fluids and filters in accordance with local laws and regulations. Use only appropriate containers for
the storage of chemicals or petrochemical substances.
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Keep out of reach or children or other unauthorized persons.
Applied chemicals require additional precautions. Obtain complete information from the manufacturer or
distributor of the chemicals before you use them.
Electrical
storm
safety
Do not operate the machine during an electrical storm.
If you are on the ground during an electrical storm, stay away from machinery and equipment. Seek shelter
in a permanent, protected structure.
If an electrical storm should strike during operation, remain in the cab. Do not leave the cab or operator’s
platform. Do not make contact with the ground or objects outside the machine.
2.3 ECOLOGY AND THE ENVIRONMENT
Soil, air, and water quality is important for all industries and life in general. When legislation does not yet rule
the treatment of some of the substances that advanced technology requires, sound judgment should govern
the use and disposal of products of a chemical and petrochemical nature.
Familiarize yourself with the relative legislation applicable to your country, and make sure that you under-
stand this legislation. Where no legislation exists, obtain in- formation from suppliers of oils, filters, batteries,
fuels, anti-freeze, cleaning agents, etc., with regard to the effect of these substances on man and nature and
how to safely store, use, and dispose of these substances.
Helpful hints
•Avoid the use of cans or other inappropriate pressurized fuel delivery systems to fill tanks.
Such delivery systems may cause considerable spillage.
•In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of these products contain
substances that may be harmful to your health.
•Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating
systems.
•Avoid spillage when you drain fluids such as used engine coolant mixtures, engine oil, hydraulic fluid,
brake fluid, etc. Do not mix drained brake fluids or fuels with lubricants. Store all drained fluids safely
until you can dispose of the fluids in a proper way that complies with all local legislation and available
resources.
•Do not allow coolant mixtures to get into the soil. Collect and dispose of coolant mixtures properly.
•Do not open the air-conditioning system yourself. It contains gases that should not be released into
the atmosphere.
•Repair any leaks or defects in the engine cooling system or hydraulic system immediately.
•Do not increase the pressure in a pressurized circuit as this may lead to a component failure.
Battery recycling
Batteries and electric accumulators contain several substances
that can have a harmful effect on the environment if the batter-
ies are not properly recycled after use. Improper disposal of bat-
teries can contaminate the soil, groundwater, and waterways.
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Mandatory battery recycling
Batteries are made of lead plates and a sulfuric acid solution. Because batteries contain heavy metals such
as lead, CONAMA Resolution 401/2008 requires you to return all used batteries to the battery dealer when
you replace any batteries. Do not dispose of batteries in your household garbage.
Points of sale are obliged to:
•Accept the return of your used batteries
•Store the returned batteries in a suitable location
•Send the returned batteries to the battery manufacturer for recycling.
2.4 MAINTENANCE SAFETY
WARNING
Entanglement hazard!
Disengage the hydraulic system, turn off the engine, and remove the key. Wait for all move-
ment to stop before you leave the operator's position. Never adjust, lubricate, clean, or remove
a blockage of crop material when the engine is on.
Failure to comply could result in death or serious injury.
WARNING
Improper operation or service of this machine can result in an accident.
Read and understand the SAFETY INFORMATION chapter before you perform any mainte-
nance, service, or repairs. Read and understand the specific service procedures for the com-
ponents you plan to work with before you start servicing the machine.
Failure to comply could result in death or serious injury.
WARNING
Crush and/or impact hazard!
Always engage the safety locks and the cylinder lockout before you enter any area under the
machine or perform any inspection or maintenance procedures. Before you operate the ma-
chine, always make sure that the safety locks and the cylinder lockout are correctly retracted.
Failure to comply could result in death or serious injury.
The baskets will fall rapidly if the hydraulic system should fail. Always engage the basket lockout valve on
each basket when working around a raised basket.
1. Apply the tractor parking brake.
2. Raise the baskets and engage the lockout valves (1) to the closed position (handle faces out).
3. Shut off the tractor engine.
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2.5 SAFETY SIGNS
The following safety signs are on your machine as a guide for your safety and for the safety of those working
with you. Walk around the machine and note the content and the location of all safety signs before you oper-
ate your machine.
Keep all safety signs clean and legible. Clean safety signs with a soft cloth, water, and gentle detergent.
Replace all safety signs that are damaged, missing, painted over, or illegible. If a safety sign is on a part you
or your dealer replaces, make sure that you or your dealer install the safety sign on the new part. See your
dealer for replacement safety signs.
Safety signs that display the “Read operator’s manual” symbol direct
you to the operator’s manual for further information regarding mainte-
nance, adjustments, or procedures for particular areas of the machine.
Safety signs that display the “Read service manual” symbol direct you
to the service manual.
ISO two panel pictorial symbol safety signs are
defined as follows:
•The first panel (1) indicates the nature
of the hazard.
•The second panel (2) indicates the ap-
propriate avoidance of the hazard.
•Background color is YELLOW.
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WARNING
RISK OF HARM POSSIBLE WHILE MACHINE IS OPERATING OR WHEN PERFORMING
ROUTINE MAINTENANCE OPERATIONS ON MACHINE!
Before operating machine, read operator's manual and all safety instructions.
If manual is missing, contact your dealer or service department.
Failure to comply could result in death or serious injury.
Quantity: 1
(1) Located on the left-hand side of the
drawbar.
1. Before starting engine or operation,
clear area of bystanders.
2. Disengage drives including hydrau-
lics. Stop engine, wait for all move-
ment to stop before leaving operator's
position.
3. Keep all shields in place, keep hands,
feet, clothing and hair away from
moving parts.
4. Keep riders off machines.
5. Use Slow-Moving Vehicle (SMV) iden-
tification emblem and flashing warn-
ing lights when operating on high-
ways, except when prohibited by law.
6. Never adjust, lubricate, clean or un-
plug machine with engine running.
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WARNING
INADVERTENT OPERATION HAZARD!
Failure to comply could result in death or serious injury.
Quantity: 1
(2) Located on the left-hand side of the
drawbar.
WARNING
LOSS OF CONTROL HAZARD!
Failure to comply could result in death or serious injury.
Quantity: 1
(3) Located on the left-hand side of the
drawbar.
•Always stop the engine and remove
the key before you perform mainte-
nance service or repairs.
•Always wait for all movement to stop
before leaving the operator’s position.
•Never adjust, lubricate, clean, or clear
crop blockages with the machine
runnin
g.
•Properly prepare machine for transport / roading.
•20 mph [32 kph] - MAX. road speed.
•Towing unit must be equipped with compatible electrical con-
nections to operate lights.
•Towing unit must weigh at least .67 x weight of towed machine.
•Use caution when making turns to avoid loss of control.
•See operator’s manual for information.
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WARNING COLLISION HAZARD!
LOCK BASKETS IN TRANSPORT
POSITION BEFORE TOWING
Failure to comply could result in death or
serious injury.
Quantity: 2
(4) Located on the left-hand frame section.
(4) Located on the right-hand frame sec-
tion.
•Fully FOLD each basket rake.
•Engage the unfold stops into the
transport positions.
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WARNING CRUSHING HAZARD!
Failure to comply could result in death or
serious injury.
Quantity: 2
(5) Located on the left-hand basket sup-
port.
(4) Located on the right-hand basket sup-
port
•Basket will fall rapidly if the hydrau-
lic system should fail.
•Engage the basket lockout valve
when working around a raised bas-
ket.
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