Festo CPV..-DI01 series User manual

Manual
Electronics
CPV valve terminal
with direct
connection
Type CPV..-DI01
Field bus protocols:
- PROFIBUS-DP
- Festo field bus
-ABBCS31
-SUCOnetK
Manual
165 817
en 0007a
Compact performance

Contents and general instructions
I
Festo P.BE-CP-DI01-EN en 0007a
Authors U. Reimann, H. Hohner......................
Editors H.-J. Drung, M. Holder........................
Original de.......................................
Translation transline Deutschland.....................
Layout Festo AG & Co., Dept. KG-GD...................
Type setting transline Deutschland....................
Edition en 0007a..................................
Title MANUAL-EN..................................
Designation P.BE-CP-DI01-EN........................
Order-no. 165 817.................................
E(Festo AG & Co., D-73726 Esslingen, Federal Republic of
Germany, 2000)
Internet: http://www.festo.com
e-mail: [e-mail]
The copying, distribution and utilization of this document as
well as the communication of its contents to others without
expressed authorization is prohibited. Offenders will be held
liable for the payment of damages. All rights reserved, in
particular the right to carry out patent, utility model or orna-
mental design registrations.

Contents and general instructions
II Festo P.BE-CP-DI01-EN en 0007a

Contents and general instructions
III
Festo P.BE-CP-DI01-EN en 0007a
Contents
Designated use VII........................................................
Target group VIII..........................................................
Service VIII...............................................................
Notesontheuseofthismanual VIII...........................................
Important user instructions IX..............................................
1. Installation 1-1...................................................
1.1 General instructions on installation 1-3................................
1.2 Configuring the CPV Direct 1-5.......................................
1.2.1 Fitting and removing the switch module 1-5.............................
1.2.2 Setting the CPV Direct 1-7...........................................
1.3 Setting the field bus baud rate 1-18....................................
1.4 Connecting the field bus 1-19.........................................
1.4.1 Field bus cable 1-19.................................................
1.4.2 Field bus baud rate and field bus length for PROFIBUS-DP 1-20.............
1.4.3 Connecting the field bus 1-22.........................................
1.5 Bus termination with terminating resistors 1-25..........................
1.6 Optical-fibre waveguide connection for PROFIBUS-DP 1-27.................
1.7 Power supply 1-28..................................................
1.7.1 Cable for power supply 1-28..........................................
1.7.2 Selecting the power unit 1-30.........................................
1.7.3 Connecting the power supply 1-32.....................................
1.8 Extending the CPV Direct 1-37.........................................
2. Commissioning PROFIBUS-DP 2-1....................................
2.1 Preparing the CPV valve terminal for commissioning 2-3..................
2.1.1 Switching on the operating voltages 2-3................................
2.1.2 Address assignment of the CPV valve terminal 2-4.......................
2.1.3 General information 2-6.............................................
2.2 Configuration with a Siemens master 2-9...............................
2.2.1 Preparations for COM PROFIBUS 3.x and 5.0 2-9........................
2.2.2 COM PROFIBUS 3.x 2-11.............................................

Contents and general instructions
IV Festo P.BE-CP-DI01-EN en 0007a
2.2.3 COM PROFIBUS 5.0 2-15.............................................
2.2.4 Configuration examples for COM PROFIBUS 3.x and 5.0 2-18................
2.2.5 Input and output addresses with COM PROFIBUS 3.x and 5.0 2-19...........
2.2.6 STEP 7 V4.x / 5.1 - Hardware configurator 2-20...........................
2.2.7 Example of addressing: 2-25..........................................
2.2.8 Commissioning the CP system on the PROFIBUS-DP 2-26...................
2.3 Operation with general DP Master 2-28.................................
2.3.1 Bus run-up 2-28....................................................
2.3.2 Sending a parametrizing telegram 2-29.................................
2.3.3 Sending configuration data 2-31......................................
2.3.4 Requesting diagnostic information 2-32.................................
2.3.5 Starting cyclic data transmission 2-32..................................
2.3.6 Summary of implemented functions and service access points (SAP) 2-34.....
2.3.7 Bus parameter/reaction times 2-35....................................
2.3.8 Transmission times on the PROFIBUS-DP 2-35............................
2.4 Device data base (GSD) 2-36..........................................
3. Diagnosis PROFIBUS-DP 3-1.........................................
3.1 Diagnosis with LEDs 3-3.............................................
3.1.1 Normal operating status 3-3.........................................
3.1.2 Error displays of the BUS/POWER LEDs 3-4.............................
3.1.3 LEDs for the status display of the valve solenoid coils 3-6..................
3.2 Locating faults 3-7.................................................
3.3 Diagnosis with PROFIBUS-DP 3-8.....................................
3.3.1 Diagnostic words 3-8...............................................
3.3.2 Diagnostic information 3-12...........................................
3.4 Error treatment 3-17.................................................
3.4.1 General DP Master 3-18..............................................
3.4.2 Siemens SIMATIC S5/S7 3-18.........................................
3.5 Online diagnosis mit COM PROFIBUS 5.0 3-21............................
3.6 Online diagnosis with STEP 7 3-22.....................................
3.6.1 Diagnostic buffer STEP 7 (version 4.x, 5.1) 3-22..........................
3.6.2 Device-specific diagnosis with STEP 7 (version 5.1) 3-24...................
3.7 Short circuit/overload 3-26...........................................

Contents and general instructions
V
Festo P.BE-CP-DI01-EN en 0007a
3.7.1 Output module 3-26.................................................
3.7.2 Sensor supply to an input module 3-27.................................
4. Commissioning the Festo field bus 4-1................................
4.1 Preparing the CPV valve terminal for commissioning 4-3..................
4.1.1 Switching on the operating voltages 4-3................................
4.1.2 Address assignment of the CPV valve terminal 4-4.......................
4.2 Configuration 4-6..................................................
4.2.1 Configuration with the field bus configurator 4-7........................
5. Diagnosis Festo field bus 5-1........................................
5.1 Diagnosis with LEDs 5-3............................................
5.1.1 Normal operating status 5-3.........................................
5.1.2 Error displays of the BUS/POWER LEDs 5-4.............................
5.1.3 LEDs for the status display of the valve solenoid coils 5-6..................
5.2 Diagnosis with the field bus 5-7.......................................
5.3 Error treatment 5-8................................................
5.3.1 Reaction of the CPV valve terminal to faults 5-8..........................
5.3.2 Short circuit/overload at output module 5-9............................
5.3.3 Short circuit in the sensor supply on an input module 5-10.................
6. Commissioning the ABB CS31 6-1....................................
6.1 Preparing the CPV valve terminal for commissioning 6-3..................
6.1.1 Switching on the operating voltages 6-3................................
6.1.2 Address assignment of the CPV valve terminal 6-4.......................
6.1.3 General information 6-5.............................................
6.2 Configuration 6-6..................................................
6.2.1 CS31 central unit as bus master 6-7...................................
6.2.2 T200 / 07CS61 as bus master 6-9....................................
7. Diagnosis with the ABB CS31 7-1.....................................
7.1 Diagnosis with LEDs 7-3............................................
7.1.1 Normal operating status 7-3.........................................

Contents and general instructions
VI Festo P.BE-CP-DI01-EN en 0007a
7.1.2 Error displays of the BUS/POWER LEDs 7-4.............................
7.1.3 LEDs for the status display of the valve solenoid coils 7-6..................
7.2 Diagnosis with the field bus 7-7.......................................
7.3 Setting the diagnostic mode 7-11......................................
7.4 Error treatment 7-12................................................
7.4.1 Reaction of the CPV valve terminal to faults 7-12..........................
7.4.2 Short circuit/overload at output module 7-13............................
7.4.3 Short circuit in the sensor supply on an input module 7-14.................
8. Commissioning the Moeller SUCOnet K 8-1............................
8.1 Preparing the CPV valve terminal for commissioning 8-3..................
8.1.1 Switching on the operating voltages 8-3................................
8.1.2 Address assignment of the CPV valve terminal 8-4.......................
8.2 CP system extension and number of inputs/outputs 8-6..................
8.3 Configuration für SUCOnet K 8-8......................................
8.4 Addressing inputs/outputs 8-9.......................................
9. Diagnosis with the Moeller SUCOnet K 9-1.............................
9.1 Diagnosis with LEDs 9-3.............................................
9.1.1 Normal operating status 9-3.........................................
9.1.2 Error displays of the BUS/POWER LEDs 9-4.............................
9.1.3 LEDs for the status display of the valve solenoid coils 9-6..................
9.2 Diagnosis with the field bus 9-7.......................................
9.3 Error treatment 9-9................................................
9.3.1 Reaction of the CPV valve terminal to faults 9-9..........................
9.3.2 Short circuit/overload at output module 9-10............................
9.3.3 Short circuit in the sensor supply on an input module 9-11.................
A. Technical data and accessories A-1...................................
A.1 Technical specifications A-3..........................................
A.2 Accessories A-5....................................................
B. Index B-1.........................................................

Contents and general instructions
VII
Festo P.BE-CP-DI01-EN en 0007a
Designated use
The CPV valve terminal type CPV-DI01 with field bus direct
connection(CPVdirect)describedinthisdocumentationis
designed exclusively for use as a slave on the following field
buses:
– PROFIBUS-DP
– Festo field bus
–ABBCS31
– Moeller SUCOnet K
The valve terminal may only be used as follows:
– in accordance with designated use
– in its original state
– without any modifications by the user
– in faultless technical condition.
– The maximum values specified for pressures, tempera-
tures, electrical data, torques etc. must be observed.
Please comply with national and local safety laws and regula-
tions.
If implementing an emergency stop function, please observe
the measures listed in chapter 1.7.3.
Warning
If the CP valve terminal is used as an explosion-proof oper-
ating medium, do not disconnect the electrical connections
under tension.

Contents and general instructions
VIII Festo P.BE-CP-DI01-EN en 0007a
Target group
This manual is intended exclusively for technicians trained in
control and automation technology, who have experience in
installing, commissioning, programming and diagnosing
slaves on the field buses named above.
Service
Please consult your local Festo repair service if you have any
technical problems.
Notes on the use of this manual
Please note
This manual describes the functionality of the software
version as from 1.x and the hardware version as from
04/98 of the CPV valve terminal with direct connection
for PROFIBUS-DP, Festo field bus, ABB CS31, Moeller
SUCOnet K.
This manual contains specific information on installing, com-
missioning, programming and diagnosing CPV valve terminals
with direct connection for the field buses named.
Informationonpneumaticscanbefoundinthe“Pneumatics
manual, P.BE-CPV-...”.