Festo Cpv..-di01 series User manual

Manual

Electronics

CPV valve terminal

with direct

connection

Type CPV..-DI01

Field bus protocols:

- PROFIBUS-DP

- Festo field bus

-ABBCS31

-SUCOnetK

Manual

165 817

en 0007a

Compact performance

Contents and general instructions

Festo P.BE-CP-DI01-EN en 0007a

Authors U. Reimann, H. Hohner......................

Editors H.-J. Drung, M. Holder........................

Original de.......................................

Translation transline Deutschland.....................

Layout Festo AG & Co., Dept. KG-GD...................

Type setting transline Deutschland....................

Edition en 0007a..................................

Title MANUAL-EN..................................

Designation P.BE-CP-DI01-EN........................

Order-no. 165 817.................................

E(Festo AG & Co., D-73726 Esslingen, Federal Republic of

Germany, 2000)

Internet: http://www.festo.com

e-mail: service_international@festo.com

The copying, distribution and utilization of this document as

well as the communication of its contents to others without

expressed authorization is prohibited. Offenders will be held

particular the right to carry out patent, utility model or orna-

mental design registrations.

Contents and general instructions

II Festo P.BE-CP-DI01-EN en 0007a

Contents and general instructions

III

Festo P.BE-CP-DI01-EN en 0007a

Contents

Designated use VII........................................................

Target group VIII..........................................................

Service VIII...............................................................

Notesontheuseofthismanual VIII...........................................

Important user instructions IX..............................................

1. Installation 1-1...................................................

1.1 General instructions on installation 1-3................................

1.2 Configuring the CPV Direct 1-5.......................................

1.2.1 Fitting and removing the switch module 1-5.............................

1.2.2 Setting the CPV Direct 1-7...........................................

1.3 Setting the field bus baud rate 1-18....................................

1.4 Connecting the field bus 1-19.........................................

1.4.1 Field bus cable 1-19.................................................

1.4.2 Field bus baud rate and field bus length for PROFIBUS-DP 1-20.............

1.4.3 Connecting the field bus 1-22.........................................

1.5 Bus termination with terminating resistors 1-25..........................

1.6 Optical-fibre waveguide connection for PROFIBUS-DP 1-27.................

1.7 Power supply 1-28..................................................

1.7.1 Cable for power supply 1-28..........................................

1.7.2 Selecting the power unit 1-30.........................................

1.7.3 Connecting the power supply 1-32.....................................

1.8 Extending the CPV Direct 1-37.........................................

2. Commissioning PROFIBUS-DP 2-1....................................

2.1 Preparing the CPV valve terminal for commissioning 2-3..................

2.1.1 Switching on the operating voltages 2-3................................

2.1.2 Address assignment of the CPV valve terminal 2-4.......................

2.1.3 General information 2-6.............................................

2.2 Configuration with a Siemens master 2-9...............................

2.2.1 Preparations for COM PROFIBUS 3.x and 5.0 2-9........................

2.2.2 COM PROFIBUS 3.x 2-11.............................................

Contents and general instructions

IV Festo P.BE-CP-DI01-EN en 0007a

2.2.3 COM PROFIBUS 5.0 2-15.............................................

2.2.4 Configuration examples for COM PROFIBUS 3.x and 5.0 2-18................

2.2.5 Input and output addresses with COM PROFIBUS 3.x and 5.0 2-19...........

2.2.6 STEP 7 V4.x / 5.1 - Hardware configurator 2-20...........................

2.2.7 Example of addressing: 2-25..........................................

2.2.8 Commissioning the CP system on the PROFIBUS-DP 2-26...................

2.3 Operation with general DP Master 2-28.................................

2.3.1 Bus run-up 2-28....................................................

2.3.2 Sending a parametrizing telegram 2-29.................................

2.3.3 Sending configuration data 2-31......................................

2.3.4 Requesting diagnostic information 2-32.................................

2.3.5 Starting cyclic data transmission 2-32..................................

2.3.6 Summary of implemented functions and service access points (SAP) 2-34.....

2.3.7 Bus parameter/reaction times 2-35....................................

2.3.8 Transmission times on the PROFIBUS-DP 2-35............................

2.4 Device data base (GSD) 2-36..........................................

3. Diagnosis PROFIBUS-DP 3-1.........................................

3.1 Diagnosis with LEDs 3-3.............................................

3.1.1 Normal operating status 3-3.........................................

3.1.2 Error displays of the BUS/POWER LEDs 3-4.............................

3.1.3 LEDs for the status display of the valve solenoid coils 3-6..................

3.2 Locating faults 3-7.................................................

3.3 Diagnosis with PROFIBUS-DP 3-8.....................................

3.3.1 Diagnostic words 3-8...............................................

3.3.2 Diagnostic information 3-12...........................................

3.4 Error treatment 3-17.................................................

3.4.1 General DP Master 3-18..............................................

3.4.2 Siemens SIMATIC S5/S7 3-18.........................................

3.5 Online diagnosis mit COM PROFIBUS 5.0 3-21............................

3.6 Online diagnosis with STEP 7 3-22.....................................

3.6.1 Diagnostic buffer STEP 7 (version 4.x, 5.1) 3-22..........................

3.6.2 Device-specific diagnosis with STEP 7 (version 5.1) 3-24...................

3.7 Short circuit/overload 3-26...........................................

Contents and general instructions

Festo P.BE-CP-DI01-EN en 0007a

3.7.1 Output module 3-26.................................................

3.7.2 Sensor supply to an input module 3-27.................................

4. Commissioning the Festo field bus 4-1................................

4.1 Preparing the CPV valve terminal for commissioning 4-3..................

4.1.1 Switching on the operating voltages 4-3................................

4.1.2 Address assignment of the CPV valve terminal 4-4.......................

4.2 Configuration 4-6..................................................

4.2.1 Configuration with the field bus configurator 4-7........................

5. Diagnosis Festo field bus 5-1........................................

5.1 Diagnosis with LEDs 5-3............................................

5.1.1 Normal operating status 5-3.........................................

5.1.2 Error displays of the BUS/POWER LEDs 5-4.............................

5.1.3 LEDs for the status display of the valve solenoid coils 5-6..................

5.2 Diagnosis with the field bus 5-7.......................................

5.3 Error treatment 5-8................................................

5.3.1 Reaction of the CPV valve terminal to faults 5-8..........................

5.3.2 Short circuit/overload at output module 5-9............................

5.3.3 Short circuit in the sensor supply on an input module 5-10.................

6. Commissioning the ABB CS31 6-1....................................

6.1 Preparing the CPV valve terminal for commissioning 6-3..................

6.1.1 Switching on the operating voltages 6-3................................

6.1.2 Address assignment of the CPV valve terminal 6-4.......................

6.1.3 General information 6-5.............................................

6.2 Configuration 6-6..................................................

6.2.1 CS31 central unit as bus master 6-7...................................

6.2.2 T200 / 07CS61 as bus master 6-9....................................

7. Diagnosis with the ABB CS31 7-1.....................................

7.1 Diagnosis with LEDs 7-3............................................

7.1.1 Normal operating status 7-3.........................................

Contents and general instructions

VI Festo P.BE-CP-DI01-EN en 0007a

7.1.2 Error displays of the BUS/POWER LEDs 7-4.............................

7.1.3 LEDs for the status display of the valve solenoid coils 7-6..................

7.2 Diagnosis with the field bus 7-7.......................................

7.3 Setting the diagnostic mode 7-11......................................

7.4 Error treatment 7-12................................................

7.4.1 Reaction of the CPV valve terminal to faults 7-12..........................

7.4.2 Short circuit/overload at output module 7-13............................

7.4.3 Short circuit in the sensor supply on an input module 7-14.................

8. Commissioning the Moeller SUCOnet K 8-1............................

8.1 Preparing the CPV valve terminal for commissioning 8-3..................

8.1.1 Switching on the operating voltages 8-3................................

8.1.2 Address assignment of the CPV valve terminal 8-4.......................

8.2 CP system extension and number of inputs/outputs 8-6..................

8.3 Configuration für SUCOnet K 8-8......................................

8.4 Addressing inputs/outputs 8-9.......................................

9. Diagnosis with the Moeller SUCOnet K 9-1.............................

9.1 Diagnosis with LEDs 9-3.............................................

9.1.1 Normal operating status 9-3.........................................

9.1.2 Error displays of the BUS/POWER LEDs 9-4.............................

9.1.3 LEDs for the status display of the valve solenoid coils 9-6..................

9.2 Diagnosis with the field bus 9-7.......................................

9.3 Error treatment 9-9................................................

9.3.1 Reaction of the CPV valve terminal to faults 9-9..........................

9.3.2 Short circuit/overload at output module 9-10............................

9.3.3 Short circuit in the sensor supply on an input module 9-11.................

A. Technical data and accessories A-1...................................

A.1 Technical specifications A-3..........................................

A.2 Accessories A-5....................................................

B. Index B-1.........................................................

Contents and general instructions

VII

Festo P.BE-CP-DI01-EN en 0007a

Designated use

The CPV valve terminal type CPV-DI01 with field bus direct

connection(CPVdirect)describedinthisdocumentationis

designed exclusively for use as a slave on the following field

buses:

– PROFIBUS-DP

– Festo field bus

–ABBCS31

– Moeller SUCOnet K

The valve terminal may only be used as follows:

– in accordance with designated use

– in its original state

– without any modifications by the user

– in faultless technical condition.

– The maximum values specified for pressures, tempera-

tures, electrical data, torques etc. must be observed.

Please comply with national and local safety laws and regula-

tions.

If implementing an emergency stop function, please observe

the measures listed in chapter 1.7.3.

Warning

If the CP valve terminal is used as an explosion-proof oper-

ating medium, do not disconnect the electrical connections

under tension.

Contents and general instructions

VIII Festo P.BE-CP-DI01-EN en 0007a

Target group

This manual is intended exclusively for technicians trained in

control and automation technology, who have experience in

installing, commissioning, programming and diagnosing

slaves on the field buses named above.

Service

Please consult your local Festo repair service if you have any

technical problems.

Notes on the use of this manual

Please note

This manual describes the functionality of the software

version as from 1.x and the hardware version as from

04/98 of the CPV valve terminal with direct connection

for PROFIBUS-DP, Festo field bus, ABB CS31, Moeller

SUCOnet K.

This manual contains specific information on installing, com-

missioning, programming and diagnosing CPV valve terminals

with direct connection for the field buses named.

Informationonpneumaticscanbefoundinthe“Pneumatics

manual, P.BE-CPV-...”.

Contents and general instructions

Festo P.BE-CP-DI01-EN en 0007a

Important user instructions

Danger categories

This manual contains instructions on the possible dangers

which may occur if the product is not used correctly. These

instructions are marked (Warning, Caution, etc), printed on a

shaded background and marked additionally with a picto-

gram. A distinction is made between the following danger

warnings:

Warning

This means that failure to observe this instruction may

result in serious personal injury or damage to property.

Caution

This means that failure to observe this instruction may

result in personal injury or damage to property.

Please note

This means that failure to observe this instruction may

result in damage to property.

The following pictogram marks passages in the text which

describe activities with electrostatically sensitive compo-

nents.

Electrostatically sensitive components may be damaged if

they are not handled correctly.

Contents and general instructions

XFesto P.BE-CP-DI01-EN en 0007a

Marking special information

The following pictograms mark passages in the text contain-

ing special information.

Pictograms

Information:

Recommendations, tips and references to other sources of

information.

Accessories:

Information on necessary or sensible accessories for the

Festo product.

Environment:

Information on environment-friendly use of Festo products.

Text markings

SThe bullet indicates activities which may be carried out in

any order.

1. Figures denote activities which must be carried out in the

numerical order specified.

– Hyphens indicate general activities.

Contents and general instructions

Festo P.BE-CP-DI01-EN en 0007a

The following product-specific terms and abbreviations are

used in this manual:

Term/abbreviation Meaning

AB Output byte

CP Compact performance

CP connection Plug or socket on the CP modules which enables the modules to be

connected with the CP cable

CP modules Common term for various modules which can be incorporated in a

CP system

CP system Complete system consisting of CPV Direct and CP modules

CPV Direct CPV valve terminal with field bus direct connection

CP cable Special cable for coupling the various CP modules

IDigital input

I/O modules Common term for the CP modules which provide digital inputs and

outputs (CP input modules and CP output modules)

I/Os Digital inputs and outputs

ODigital output

Octet Number of address bytes assigned by the CP system

PLC/IPC Programmable logic controller/industrial PC

Contents and general instructions

XII Festo P.BE-CP-DI01-EN en 0007a

Installation

1-1Festo P.BE-CP-DI01-EN en 0007a

Chapter 1

1. Installation

1-2 Festo P.BE-CP-DI01-EN en 0007a