Gesipa PowerBird Guide

GESIPA Blindniettechnik GmbH
Nordendstraße 13-39
64546 Mörfelden-Walldorf
Germany
PowerBird®
Elektro-mechanisches
Blindniet-Setzgerät
Betriebsanleitung mit Ersatzteilliste
Battery Powered Riveting Tool
Operating Manual with Spare Parts List
Riveteuse électro-mécanique
Mode d’emploi avec pièces de
rechange
Remachadora eléctrica
Instrucciones de manejo con lista de
repuertos
Rivettatrice elettrica a batteria
Manuale per l’uso e la manuten-
zione ed elenco parti di ricambio
Elektro mechanisch
blindklinkpistool
Bedienings- en onderhouds
handleiding met onderdelenlijst
Ηλεκτρομηχανική συσκευή πριτσινώματος
τυφλών πριτσινιών
Οδηγίες χρήσης με λίστα ανταλλακτικών
Elektro-mechanikus szegecshúzó készülék
Üzemeltetési utasítás,alkatrészlistával
Nitownica akumulatorowa
Instrukcja obsługi wraz ze spisem
cze˛sci zamiennych
电动拉铆枪
操作说明书及备件目录
Электромеханический заклепочник
Инструкция по эксплуатации и ведомость
запчастей
Elektro-mekanisk
blindnitteapparat
Betjeningsvejledning med reservedelsliste
Elektro-mekanisk blindnitpistol
Bruksanvisning med reservdelslista
Elektro mekaniskblindnaglepistol
Bruksanvisning med reservedelliste
Sähkömekaaninen
sokkoniittauslaite
Käyttöohje ja varaosalista
Equipamento eletromecânico
de rebitagem cega
Instrução de serviço com lista
de peças de reposição
Elektro-mechanicky
nytovaci prˇistroj
Návod k obsluze s listinou
náhradnich dilu
T [phone]
F [phone]
[email protected]
www.gesipa.com

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Zum Lesen der Bedienungsanleitung
bitte die erste Umschlagseite herausklappen.
When reading these instructions,
please open the rst cover leaf.
Mode d‘emploi:
déplier la première page de couverture.
Para leer las instrucciones de uso,
abrir la primera página de la cubierta.
Per leggere le istruzioni d’uso
aprire la prima pagina.
Voor het lezen van de gebruksaanwijzing
deze bladzijde openslaan.
Slå den første side ud for bedre at kunne lćse
og forsta betjeningsvejledningen.
Vid läsning af bruksanvisning
skall första sista omslags sidorna vikasut.
Vennligst les forsiden først for å få en bedre
rettledning og forståelse av bruksanvisningen.
Lukiessasi tätä käyttöohjetta käännä
etummainen kuvasivu esiin.
Para ler as instruções de uso,
favor abrir a folha no verso da capa.
Při čtení návodu první stranu otočit.
Για να διαβάσετε αυτές τις οδηγίες χρήσης,
ξεδιπλώστε την πρώτη σελίδα του εξώφυλλου.
A kezelési útmutató elolvasásához kérjük
nyissa fel az alső borítóoldalt.
Aby przeczytać instrukcję obsługi prosz˛
rozłożyć pierwszą stronę okładki.
阅读这些说明书时，请先打开扉页。
Чтобы прочитать инструкцию по эксплуатации,
откройте вторую страницу обложки .
2

3

Ersatzteile
Spare Parts
Pièces détachées
Piezas de represto
Lista dei pezzi di ricambio
Onderdelen
Ανταλλακτικά
Alkatrészek
Części zamienne
备件
Запчасти
Reservedele
Reservdelsar
Reservedeler
Varaosaluettelo
Peças sobressalentes
Náhradní díly

17 143 4874
18 144 5763
19 143 5031
20 144 5769
21 146 2904
22 144 5774
23 •143 4862
24 144 5773
25 144 5772
26 143 4845
27 143 5017
28 143 5016
29 143 4978
30 144 5760
31 143 4953
32 143 5032
33 143 5034
1 •
143 4975 17/32
143 4977 17/36
143 4999 17/40
143 4860 17/45
2 143 4956
3 143 4129
4 •
143 4104
143 4173 BT*
143 4240 MG*
5 •
143 4861 > Ø5
143 4872
6 •
144 5747
7 143 4966
8 143 4864
9 144 5768
10 143 5027
11 143 4867
12 143 4967
13 143 5028
14 145 7228
15 143 4871
16 143 4873
* BULB-TITE
®
** MEGA GRIP
®
• Verschleißteile, wearing parts, pièces consommables, piezas consumibles, produzi-
one di pezzi resistenti all‘abrasione, sluitstukken, sliddele, slitdelar, slitedeler, sulkuo-
sat, peças consumíveis, spotřební materiál, παραγωγή ανταλλακτικών, kopó alkatrés-
zek, zużycie części, 耐磨零件, износ деталей

18
GB
Table of Contents
1. Blind rivet setting tool....................................................................................19
1.1 Working range ............................................................................................19
1.2 Equipment/accessories ..............................................................................19
1.3 Technical data ............................................................................................19
1.4 Nosepiece allocation ..................................................................................20
1.5 Safety instructions ......................................................................................21
1.6 Intended use...............................................................................................21
1.7 Start-Up ......................................................................................................22
1.8 Maintenance...............................................................................................22
2. Quick charger and battery.............................................................................22
2.1 Technical data ............................................................................................22
2.1.1 Quick charger ....................................................................................22
2.1.2 Battery ...............................................................................................23
2.2 Safety information ......................................................................................23
2.2.1 Quick charger ....................................................................................23
2.2.2 Rechargeable battery ........................................................................23
2.3 Charging procedure....................................................................................24
2.4 Battery care ................................................................................................24
2.5 Environmental protection............................................................................25
3. Repairs ............................................................................................................25
4. Troubleshooting .............................................................................................25
4.1 Blind rivet is not set ....................................................................................25
4.2 No spent mandrel disposal.........................................................................26
4.3 Red lamp indicates fault .............................................................................26
5. Warranty ..........................................................................................................27
6. CE Declaration of conformity........................................................................27

19
GB
1. Blind rivet setting tool
1.2 Equipment/accessories
Nosepieces: 17/45 in working position
17/36, 17/40 and 17/32 in magazine
Wrench: WAF 12 (cover for nosepiece magazine)
Hanger: Concealed in housing
Quick-change battery: 14.4 V
1.3 Technical data
Weight: 2.0 kg (with battery)
Stroke: 20 mm
Drive: DC motor 14.4 V
Setting force: 14,000 N
Noise emission: Lpa 78.5 dB
Measurement uncertainty K = 3 dB
Vibration: < 2.5 m/s²
Measurement uncertainty K = 1.5 m/s²
To avoid blockages, we recommend that you use the corresponding jaw pushers
according to table 1.4!
1.1 Working range
Rivet Standard blind rivet G-Bulb
All materials
BULB-TITE®
All materials
MEGA GRIP®
All materials
All materials Al Steel
Ø
(mm) up to 6,4 up to 8 4,8 - 6,4 up to 4,8 up to 7,7 up to 6,4

20
GB
Rivet
Ø(mm) Rivet material Nosepiece Part No. Jaw pusher Part No. Jaws Part No.
2.4 Al 17/18* 143 4976
5 143 4872 4 143 4104
3.2 CAP®Al, CAP®Cu 17/18* 143 4976
3 and
3.2
Al, Cu, steel, stainless
steel, Stinox, Al/Al, PG
Al, PG steel, PG stain-
less steel
17/24* 143 4955
4Al, Cu, CAP®Al, CAP®
Cu 17/24* 143 4955
4Steel, Al/Al, PG Al 17/27* 143 4973
4
Stainless steel, Stinox,
PG steel, PG stainless
steel
17/29* 143 4974
4.8 and
5
Alu, CAP®Al, CAP®Cu,
PG-Al 17/29* 143 4974
4.8 and
5Steel, Al/Al 17/32 143 4975
4.8 and
5
PG steel, PG stainless
steel, G-Bulb 17/36 143 4977
6 Al 17/36 143 4977
6 Steel 17/40 143 4999
5 143 4861 4 143 4104
6.4 Al 17/40 143 4999
6.4 Steel, PG-steel, Al/Al 17/45 143 4860
8 Al 17/45 143 4860
1.4 Nosepiece allocation
BULB-TITE®
Ø(mm) Rivet material Nosepiece Part No. Jaw pusher Part No. Jaws Part No.
4 Al/Al 17/26 BT* 143 4985 5 143 4861
4 143 4173
5.2 Al/Al 17/32 BT* 143 4986
6.3 Al/Al, steel/steel 17/42 BT* 143 4988 5 143 4872
7.7 Al/Al 17/48 BT* 143 4989
BT = BULB-TITE®
*available as special accessory. Elongated nosepieces and other special nosepieces are
available on request.

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GB
1.6 Intended use
• Engage fully charged battery in correct position into housing.
• Select correct nosepiece (according to table 1.4.) and screw into head.
• Attention: Do not cover the vent holes and do not obstruct the vent holes.
1.5 Safety instructions
Caution:
Following safety rules must be followed for adequate protection against electrical schock, inju-
ries or re hazards:
The riveting tool should be used exclusively to set blind rivets.
• Do not overload the tool; Work within the prescribed work capacity.
• Do not expose the tool to humidity or rain, do not operate the tool close to inammable sub-
stances or gases: Risk of explosion!
• Ensure that the battery is properly secured in the tool handgrip.
• Remove the battery when the tool is not in use and for repair/servicing operations.
• Do not use the tool as a hammer.
• When not in use, keep the tool in a dry closed room, out of reach of children.
• When working with the tool, always carry protection goggles. Personal protection like
clothes, gloves, safety helmet, non slipping shoes, ear protectors and protection against
fall are highly recommended.
• The air inlets for the engine should not be obstructed. Do not introduce anything into them.
• When depositing the tool, make sure that it cannot fall down.
• Use only genuine spare parts for repair.
• Repair work must be carried out by skilled personal. In case of doubt, always send back the
tool to the manufacturer!
• Do not use the tool outside of riveting holes.
The blind rivet could be ejected from the tool. Never turn the tool towards yourself or
towards another person.
• Mandrel container (Part N° 32) must be mounted on the tool during operation.
MG = MEGAGRIP®
*available as special accessory. Elongated nosepieces and other special nosepieces are
available on request.
MEGA GRIP®
Ø(mm) Rivet material Nosepiece Part No. Jaw pusher Part No. Jaws Part No.
4.8 Al/Al, steel/steel,
stainless steel 17/31 MG* 143 4993 5 143 4872
4 143 4240
6.4 Al/Al, steel/steel,
stainless steel 17/41 MG* 143 4865 5 143 4861

22
GB
1.7 Start-Up
a. Pressing and holding the switch:
Press and hold the switch to start riveting. The pulling process stops automatically when the
rivet reaches the rear end position. The tool automatically assumes the front starting position
when the switch is released.
b. Tapping the switch:
Riveting is triggered by briey tapping and immediately releasing the switch. As soon as the
mandrel breaks off, the blind riveting tool stops and automatically re-assumes the front start-
ing position.
1.8 Maintenance
The maintenance of the riveting tool is limited to the complete jaw assembly:
• Remove the battery from tool housing.
• Unscrew the head (part no. 2) from the tool and clean. Look for deposits in the head.
• Unscrew the jaw housing (part no. 3) from the coupler using an open end wrench SW 17.
• Take out the jaws (part no. 4), clean and lubricate or replace them if worn.
• Re-assemble in reverse order ensuring that all parts are tightened!
Regular maintenance will extend the service life of your high-quality GESIPA®tools
which should be serviced at least every 2 years by an authorised workshop or by
GESIPA®Service. We recommend servicing tools that are subject to intensive use
ahead of schedule.
2. Quick charger and battery
2.1 Technical data
2.1.1 Quick charger
Type: 12355/12356
Input voltage: 220-240 V~ / 50-60 Hz
Output voltage: 14.4 V
Output current: 1.5 A max.
Weight: 0.6 kg

23
GB
2.1.2 Battery
Nominal voltage: 14.4 V
Number of cells: 4/8
Type of cells: Li-Ion
Capacity: 1.3 Ah / 2.6 Ah
Weight: 0.35 kg / 0.5 kg
2.2 Safety information
2.2.1 Quick charger
Caution!
The following safety rules must be observed to ensure adequate protection against electric
shocks, injuries or re hazards:
• The charger must only be used to charge GESIPA®rechargeable batteries.
• Regularly check the plug, power cable and charger and have them repaired by Service or by an
authorised electrician when damaged.
• Use only genuine power cables and genuine spare parts for repairs.
• Never use the riveting tool in a humid or wet environment or close to ammable liquids or gas-
es. Danger of explosion!
• Take the charger out of its packaging before use. Using minimum force, insert the GESIPA®
battery in the correct position (+pole to +pole) into the charger.
• Never try to charge non-rechargeable batteries.
• Store the charger in a dry, closed room and out of the reach of children.
• Never insert metallic parts into the battery compartment - danger of short circuiting.
• If the charger is wall-mounted, make sure that external inuences (e.g. vibration) cannot cause
the battery to fall out of the charger.
• The battery charger is designed only for use at altitudes up to 2000 m above sea level.
• This battery charger must not be operated by persons with restricted physical, sensory or men-
tal abilities nor by inexperienced or unskilled persons unless they are supervised by someone
who is responsible for safety or receive instructions from them on how to use the charger.
2.2.2 Rechargeable battery
Caution!
The following safety rules must be observed to ensure adequate protection against
electric shocks, injuries or re hazards:
• Never try to charge a damaged battery.
• Do not insert a dirty or wet battery into the charger.
• Never discard batteries into household waste, re or into water.
• Do not charge batteries at a temperature below 0 °C!

24
GB
2.3 Charging procedure
• Only charge GESIPA®batteries at a temperature between 0 °C and 40 °C!
• Take the quick charger out of its packaging and connect to the power supply. Pay
attention to the voltage specied on the rating plate!
• Using minimum force, insert the GESIPA®battery in the correct position (+pole to +pole)
into the charger.
• The charging operation starts automatically.
Function indicators
Steady green Battery charged / trickle charging
Flashing green Charging
Steady red Impermissible charging temperature
Flashing red Battery defective
Charging times
* Charging times may vary depending on the residual capacity and the battery temperature.
Battery type Part No. Charging time*
1.3 Ah 143 4921 approx. 50 min
2.6 Ah 145 7269 approx. 100 min.
2.4 Battery care
• To obtain an optimum charge, allow the battery to cool down before inserting it in the
charger.
• The GESIPA®battery can be recharged approx. 1000 times and reaches its full capacity
after several charges.
• Do not insert the battery into the charger after each use.
• Only charge the battery when it is discharged and rivets can no longer be set. Only
recharge the battery after a prolonged idle period.
• Signicantly shorter battery operating times, despite proper recharging, indicate that the
battery needs to be replaced.
• Store batteries in a dry place where there is no danger of frost. The optimum operating
temperature range is 10°C to max. 50°C.

25
GB
2.5 Environmental protection
If batteries need to be replaced, please observe the following:
• Return used GESIPA®rechargeable batteries to your dealer or to GESIPA®for recycling.
• Never discard used batteries into household waste, re or into water!
Caution!
In all EU countries (except Germany) the relevant national regulations for implementing
the EU guideline shall apply.
• In accordance with the EU Directive 2014/30/EU (WEEE), in Germany, this tool is
registered under the WEEE Reg.-No. DE 45695505. If the tool has an 8-digit serial num-
ber it can be returned free of charge to GESIPA®for correct disposal.
3. Repairs
Repairs under warranty are carried out by the manufacturer. Repairs outside the warranty
period should only be carried out by skilled technical personnel. Failure to observe the
assembly and setting procedures and operation by non-skilled personnel may result in serious
damage to the riveting tool. In case of doubt, always send the riveting tool back to the supplier
or to GESIPA®.
4. Troubleshooting
4.1 Blind rivet is not set
Cause Corrective measures
Battery switched off because it has been idle
for longer than 21 days
Place battery in the charger for 2 minutes
(see 2.4)
Battery discharged Charge battery; replace if necessary
Jaws (No. 4) dirty or worn Clean and oil sliding surfaces or replace
(see 1.8)
Jaw mechanism loose Tighten (see 1.8)
Compression spring weakened (No. 6) Replace
Tool does not operate when yellow trigger
button is pressed (red indicator light)
(see 4.3)

26
GB
4.2 No spent mandrel disposal
Cause Corrective measures
Wrong nosepiece (No. 1) used Exchange according to table (see 1.4)
Nosepiece worn (No. 1) Replace
Mandrel jammed in jaws (No. 4) Release mandrel, clean jaws and jaw
housing, oil sliding surface or replace jaws
(see 1.8)
Inside of steel head sleeve (No. 2) dirty Clean (see 1.8)
Spent mandrel container (No. 32) full Detach and empty
Passageway blocked Remove jammed mandrels and check for
trouble-free ejection (see 1.8)
4.3 Red lamp indicates fault
When pressing the trigger button
Cause Corrective measures
Riveting tool not in front end position Release trigger button
During pulling operation
Cause Corrective measures
Overload Use tool within working range as specied in
table (see 1.4.)
Electronics overheated Allow riveting tool to cool down in air
Battery discharged Charge or replace
After releasing the trigger button
Cause Corrective measures
Front end position not reached Tighten jaw mechanism (see 1.8 and 4.2)
Caution!
If faults occur that are indicated by the red lamp and cannot be rectied as described above,
have the riveting tool repaired by a skilled technician or send it in to the manufacturer.

27
GB
5. Warranty
The applicable terms and conditions of guarantee shall apply and can be viewed under follow-
ing link: www.gesipa.com/agb
6. CE Declaration of conformity
We hereby declare that the design and construction of the tool named below, as well as the
version that we have put on the market, complies with applicable fundamental health and safe-
ty requirements stipulated in EU directives. Tool modications made without our authorisation
shall render this declaration void. The safety information in the product documentation provided
must be observed. This document must be retained.
PowerBird®
• DIN EN ISO 12100:2011
• DIN EN 60745-2-1:2011-01
• DIN EN ISO 82079-1:2013
• DIN EN 55014-1:2016
• DIN EN 55014-2:2016
• DIN EN 61000-4-2:2009
• DIN EN 61000-4-3:2011
• DIN EN 62233:2008+
• EN 60335-1:2012
• EN 60335-2-29:2010
• DIN EN 62133:2013
• 2012/19/EU
• 2011/65/EU
Authorised documentation representative:
GESIPA Blindniettechnik GmbH
Nordendstraße 13-39
D-64546 Mörfelden-Walldorf ppa. Dr. Richard Gärtner