hygena Monza User manual

MADE IN
BRITAIN
Dimensions
Width - 57cm
Depth - 57cm
Height - 72cm
Range Kitchen - Corner Wall Cabinet
Assembly Instructions - Please keep for future reference
If you need help or have damaged or missing parts, call the Customer Helpline: 08456 400800
Issue 1 - 03/09/10
Important - Please read these instructions fully before starting assembly
656/5752
ALR2527
hygena
Monza
Ricadi
Imola
Pesaro
03/09/10 - The Hinge Plate drawings have been altered to match the ones being used.

Safety and Care Advice
Important - Please read these instructions fully before starting assembly
• Warning: This unit weighs
approximately 16kgs.
Please lift with care.
• Check you have all the
components and tools listed on
pages 2 to 5.
• Remove all fittings from the
plastic bags and separate them
into their groups.
• Keep children and animals
away from the work area, small
parts could choke if swallowed.
• Parts of the assembly will be
easier with 2 people.
• Make sure you have enough
space to layout the parts before
starting.
• Do not stand or put weight on
the product, this could cause
damage.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
• Do not stand or put weight on
the product, this could cause
damage.
• Assemble the item as close to
its final position (in the same
room) as possible.
• Assemble on a soft level
surface to avoid damaging the
unit or your floor (use opened
out unit carton).
• Parts of the assembly will be
easier with 2 people.
• We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
• Safety note: If there is any
chance of this unit being pulled
over by children etc. it is
recommended that the unit is
secured to a wall using suitable
fixings (not supplied).
• Dispose of all packaging
carefully and responsibly.
1
Care and maintenance
• Only clean using a damp cloth
and mild detergent, do no use
bleach or abrasive cleaners.
• From time to time check that
there are no loose screws on
this unit.
• This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
Note: If required the next page
can be cut out and used as
reference throughout the
assembly. Keep this page with
these instructions for future
reference.

Components - Panels
Please check you have all the panels listed below
2
1
100%
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
4
2 3
Top/Base (DPF101A)
(566 x 566mm) x 2
Loose Shelf (DPF102A)
(545 x 545mm)
Back (DPF103A)
(205 x 684mm)
End Panel (DPF141A)
(320 x 716 mm) x 2
5 6
Left Back Panel (DPF104A)
(430 x 694 mm)
Right Back Panel (DPF105A)
(430 x 694 mm)

Please check you have all the fittings listed below
3
Components - Fittings If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Note: The quantities below are the correct amount to complete the assembly. In some cases
more fittings may be supplied than are required.
A
Wooden dowel (F22) x 12
B
Metal dowel (F901) x 8
C
D
Large locking
nut (F900) x 8
F
G H
K
I
13mm Screw (F63) x 8
E
19mm Connecting bolt (F461) x 2
25mm Screw (F50) x 4
Connecting Sleeve (F432) x 2
Shelf support (F110) x 5
J
Wall bracket (F198) x 2
Hanging bracket
(F849) x 2 L
N
Q
40mm Screw (F910) x 2
Bent
Hinge
Arm (F154)
x 2
MCantilevered
Hinge Arm
(F155) x 2
O
Nail (F51) x 8
P
Soft Close
Unit (F156)
x 2
2mm Hinge
Plate (F157) x 2
4mm Hinge
Plate (F158) x 2

4
Monza Oak
Monza Beech
Imola Black Gloss
Imola Cream Gloss
Imola White Gloss
Pesaro Cream
Pesaro Oak
Ricadi
656/6225
656/6218
656/6232
656/6249
656/6256
656/6270
656/6263
656/6287
see malibu fitment mk2 for large number of panels and fittings
Components - Doors If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Doors and handles are supplied separately in fascia packs.
Please see below for the correct fascia code for this unit in your chosen fascia design.
Please check you have all the panels listed below
+
8
9 10
8 8
The front
surface of this
door is
protected with
a peel-off film
Monza Door (DPF113A)
(237 x 716mm) x 2
Imola Door (DPF113A)
(237 x 716mm) x 2
Ricadi Hinged
Door (D0384A)
(237 x 716mm)
Pesaro Door (DPF113A)
(237 x 716mm) x 2
Ricadi Carcase
Door (D0384A)
(237 x 716mm)

Please check you have all the fittings listed below
5
Components - Handles If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Handles are supplied separately and are located packed in the end sleeve of each fascia pack.
Please see below for the correct fascia code for this unit in your chosen fascia design.
see malibu fitment mk2 for large number of panels and fittings
Monza Oak
Monza Beech
Imola Black Gloss
Imola Cream Gloss
Imola White Gloss
Pesaro Cream
Pesaro Oak
Ricadi
656/6304
656/6294
656/6311
656/6335
656/6328
656/6359
656/6342
656/6366
R
R
Monza Door Handle (F123) x 1 Imola Door Handle (F124) x 1
Pesaro Door Handle (F125) x 1
Ra
a
a
R
R
R
b
b
b
Ricadi Door Handle (F126) x 1
Hole Plug
(F114) x 4
R a R b R c
25mm Screw
(F132) x 2
25mm Screw
(F132) x 2
25mm Screw
(F132) x 1
25mm Screw
(F132) x 2

Assembly Instructions
6
If you have damaged or missing components, call the
Customer Helpline: 08456 400800 quoting the reference
numbers below
Step 1
80%
Step 2
Choose which way
you would like the
door to open
You can fit the door to
the left side or right side.
If you would like your door
to open this way, fit the
hinge plates to the left side
If you would like your door
to open this way, fit the
hinge plates to the right side
Q
Prepare the left end
panel
Refer to step 1 and, if
required, fit 2 hinge
plates onto the left
end panel , orientated
as shown.
Screw 4 metal dowels
into the holes shown on
the left end panel .
Note: Tighten metal
dowels up fully against
the panels.
Fit a hanging bracket
to the left side using
2 screws , making
sure that the hook is
towards the back edge.
4
B
4
B
Q
Q
B
B
B
B
This will be the
left end panel
4
J
G
G
J
4
G
Q K
H=2H=4
H=4
H=2
Q

Assembly Instructions
7
Step 3
Step 4
D
B
Prepare the top and
base
Insert 4 large locking
nuts into the top
and base as shown.
Note: Arrow on locking
nut must point towards
hole in edge of panel.
Tap 4 wooden dowels
into the top and base
. as shown.
Note: Wooden dowels
must not stick out from
the edge by more than
10mm or they may
damage other panels.
C
C
1
1
10mm
A
A
1
1
B
B
B
B
4
This will be the
right end panel
Q
Prepare the right end
panel
Refer to step 1 and, if
required, fit 2 hinge
plates onto the right
end panel , orientated
as shown.
Screw 4 metal dowels
into the holes shown on
the right end panel .
Note: Tighten metal
dowels up fully against
the panels.
Fit a hanging bracket
to the right side using
2 screws , making
sure that the hook is
towards the back edge.
4
B
4
J
4
G
J
G
G
Q
Q
C
C
C
C
A
A
A
A
1
Q K
H=2H=4
H=4
H=2
Q

Assembly Instructions
8
Step 5
Step 4
Step 6
Join the right end
panel and base
Push the base onto
the right end panel .
Use a screwdriver to
tighten the 2 large
locking nuts fitted to
the base .
Note: Turn the large
locking nuts as far as
they will go - more than
1/2 a turn.
1
1
4
C
C
B
C
1
5
Finished
front edge
1
4
A
A
Prepare the back
Tap 4 wooden dowels
into the back as
shown.
A
3
A
A
3

L
Assembly Instructions
9
Step 7
Step 8
L
3
1
Fit the back
Push the back onto
the base and secure
with screw .
Fit the top
Push the top onto
the right end panel
and back .
Use a screwdriver to
tighten the 2 large
locking nuts fitted to
the top .
Note: Turn the large
locking nuts as far as
they will go - more than
1/2 a turn.
Secure the back to
the top with screw
. .
4
3
1
1
C
C
L
3
1
1
L
1
4
3
3

Assembly Instructions
10
Step 9
Step 10
Fit the left end panel
Push the left end panel
. onto the base
and top .
Use a screwdriver to
tighten the 4 large
locking nuts fitted to
the base and top .
Note: Turn the large
locking nuts as far as
they will go - more than
1/2 a turn.
1
1
4
1 1
C
C
Insert the loose shelf
Place the loose shelf
inside the unit.
2
2
4
1
1

Assembly Instructions
11
Step 11
Step 12
H
H H
x 2 x 2
Fit the loose shelf
Insert 5 shelf studs at
the required height.
Lift and then lower the
loose shelf down
onto the shelf studs .
H
H
2
2
Fit the backs
Slide the left back
and right back along
the grooves in the top
and base and into
the grooves in the panel
ends .
5
6
1
4
1
5
6
1
1
4 4

Assembly Instructions
12
Step 13
O
Fit right back
Secure the left back
and right back to the
sides of the back
using 8 nails . 5 6
5
6
3
O
O
O
O
O
O
O
O
3

I
I
Assembly Instructions
13
Step 14
18mm
37mm
I
18mm
37mm
I
To adjust the height of
the unit on the wall,
turn the bottom screw
Pull the unit up
against the wall
by tightening
the top screw
J
I
Warning: The
unit is heavy.
Lift with care.
Fit the unit to the wall
If you are joining this unit
to another one, also refer
to step 10.
To fix the unit to the wall,
place the unit in the
required position and
lightly mark the outline of
the top corners of the
unit with a pencil.
Fit the 2 wall brackets
to the dimensions shown
in the top diagram.
The screws and plugs
are not supplied as they
need to be the correct
type to suit your wall.
Place your unit onto the
wall brackets , via the
hanging brackets
which you have fitted to
the end panels of the
unit.
Use the screw in the
bottom of the wall
brackets to adjust the
height of the unit.
Finally, pull the unit up
against the wall by
tightening up the top
screw in the hanging
brackets .
Warning: Take
care when
drilling the wall
that you do not drill into
any pipes, wires etc. If in
doubt, consult an expert.
I
I
J
4
J
J
4 4

Assembly Instructions
14
Step 15
5mm
Joining units together
Fittings have been
supplied so you are able
to join units together.
Make sure that your first
unit is level.
Push the other unit up
against first unit and
ensure both units are
level.
Check that the ends are
flush and in line, then
clamp them together.
Using a 5mm drill bit,
drill 2 holes (approximate
positions shown circled)
in the side panel into the
adjoining side panel of
the other unit.
Push the connecting
sleeves into the holes
and then screw the
connecting bolts in
from the other side.
E
F
E
F

Assembly Instructions
15
Step 16
90
K
K
K
D
D
D
D
D
D
D
D
Prepare the doors
a: Fit 2 hinge plates
onto a door , making
sure that they face the
same way as the
diagram.
b: Push fit 2
cantilevered hinge arms
. into the door .
Secure each hinge arm
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
with the front edge of the
door.
c: Push fit 2 bent hinge
arms into the other
door .
Secure each hinge arm
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
with the front edge of the
door.
a:
b:
c:
7
M
D
7
90
M
M
M
N
N
N
7
7
7
MONZA, IMOLA and PRESARO DOORS ONLY
If you have the Ricadi Doors please see Step 17 or 18.
N
7
D
H=2
H=2
H=4
H=4
K Q
K

Assembly Instructions
16
Step 17
90
K
Prepare the doors
a: Fit 2 hinge plates
onto the carcase door
. , making sure that
they face the same way
as the diagram.
b: Push fit 2
cantilevered hinge arms
. into the carcase door
. .
Secure each hinge arm
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
with the front edge of the
door.
Push hole plugs
into the 2 unused hinge
holes.
c: Push fit 2 bent hinge
arms into the hinged
door .
Secure each hinge arm
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
with the front edge of the
door.
Push hole plugs
into the 2 unused hinge
holes.
a:
b:
c:
9
9
M
D
90
M
N
RICARDI DOORS ONLY - LEFT SIDE HINGE PLATES
N
N
N
8
D
K
K
D
D
D
D
D
D
D
D
M
M
R c
Q c
R c
R c
Only follow this step if
you have fitted the hinge
plates to the LEFT side
(see step 1).
Arch at
this end
Arch at
this end
Arch at
this end
9
9
8
H=2
H=2
H=4
H=4
K Q
K

Assembly Instructions
17
Step 18
90
a:
b:
c:
90
M
N
K
K
D
D
D
D
D
D
D
D
M
M
R c
R c
RICARDI DOORS ONLY - RIGHT SIDE HINGE PLATES
Only follow this step if
you have fitted the hinge
plates to the RIGHT side
(see step 1).
Arch at
this end
N
N
Arch at
this end
Arch at
this end
Prepare the doors
a: Fit 2 hinge plates
onto the carcase door
. , making sure that
they face the same way
as the diagram.
b: Push fit 2
cantilevered hinge arms
. into the carcase door
. .
Secure each hinge arm
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
with the front edge of the
door.
Push hole plugs
into the 2 unused hinge
holes.
c: Push fit 2 bent hinge
arms into the hinged
door .
Secure each hinge arm
with 2 screws .
Note: Before securing
with the screws, make
sure that the hinges are
positioned at 90 degrees
with the front edge of the
door.
Push hole plugs
into the 2 unused hinge
holes.
9
9
M
D
N
8
D
Q c
R c
K
9
9
8
H=2
H=2
H=4
H=4
K Q
K

Assembly Instructions
18
Step 19
O
7
Drill these 2 holes if
you have fitted the
hinges to the left side.
ONLY drill
these 2 holes
DO NOT drill
these holes
MONZA DOOR ONLY
Carefully choose which 2 holes you will need to drill
7
ONLY drill
these 2 holes
Drill the handle holes
in the door
Important: Please follow
these instructions
carefully.
Lay the door down
onto a smooth surface.
Important: Carefully
choose which holes you
need to drill.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
. drill through the
holes indicated opposite,
using a 2.5mm diameter
drill.
Turn the door over
and open out the 2.5mm
holes that you have just
drilled by drilling back
through them with a
5mm drill.
Note: Drill bits are not
provided.
7
2
K
1
7
7
Drill these 2 holes if
you have fitted the
hinges to the right side.
DO NOT drill
these holes
Small piece of
waste wood
Small piece of
waste wood
or

Assembly Instructions
19
Step 20
7
Drill these 2 holes if
you have fitted the
hinges to the left side.
ONLY drill
these 2 holes
DO NOT drill
these holes
Drill the handle holes
in the door
Important: Please follow
these instructions
carefully.
Lay the door down
onto a smooth surface.
Important: Carefully
choose which holes you
need to drill.
This will depend on
which side or
you fitted the hinge
plates .
Check that the holes and
hinges are in the same
place as the diagrams.
Note: We recommend
the use of a small piece
of waste wood, placed
behind the hole while
drilling, to reduce the
possibility of any
breakout.
Using the pilot hole in
the rear face of the door,
. drill through the
holes indicated opposite,
using a 2.5mm diameter
drill.
Turn the door over
and open out the 2.5mm
holes that you have just
drilled by drilling back
through them with a
5mm drill.
Note: Drill bits are not
provided.
7
2
K
1
7
7
Drill these 2 holes if
you have fitted the
hinges to the right side.
IMOLA DOOR ONLY
Carefully choose which 2 holes you will need to drill
or
7
ONLY drill
these 2 holes
DO NOT drill
these holes
Small piece of
waste wood
Small piece of
waste wood