Nautilus Hyosung MX7700QT User manual

CCIM Service Manual
MX7700QT System
© 2012 Nautilus Hyosung, Inc. All Rights Reserved.

© 2011 Nautilus Hyosung, Inc. All Rights Reserved. 1
Revision History
CCIM Service Manual - MX7700QT
No.
AP Ver.
Date
Description of Change
Chapter
Issue
Drafter
1
※[Issue]
A: append, B: Supplementation, C: Change order of Customer, F: Change order internal
© 2011 Nautilus Hyosung All Rights Reserved.
The content of this specification is protected by copyright laws.
2011. 8. 10. Initial Release
2012. 3. 20. 2nd Release

2 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
Contents
OVERVIEW.........................................................................................................1
ABBREVIATION OF CCIM USED IN THIS MANUAL ...........................................................................................................................................2
APPEARANCE AND DIMENSION..........................................................................................................................................................................3
GENERAL SPECIFICATIONS ...................................................................................................................................................................................5
FUNCTIONAL DESCRIPTION .................................................................................................................................................................................8
ACTUATOR ARRANGEMENT PLAN ......................................................................................................................................................................8
SENSOR ARRANGEMENT PLAN........................................................................................................................................................................ 10
LED &SWITCH ARRANGEMENT PLAN ....................................................................................................................................................... 16
DEVICE CHANNEL DESCRIPTION .................................................................18
COMMUNICATION INTERFACE SPECIFICATIONS............................................................................................................................................. 18
POWER INTERFACE SPECIFICATIONS................................................................................................................................................................ 18
CONTROLLER BOARD SPECIFICATIONS ........................................................................................................................................................... 19
교체 절차 FOR FIELD TECHNICIAN ...............................................................20
MODULE 교체 방법........................................................................................................................................................................................ 21
BUNDLE 교체 방법 ...................................................................................................................................................................................... 22
SCM 교체 방법 ............................................................................................................................................................................................ 23
BC 교체 방법 .................................................................................................................................................................................................. 24
ALG 교체 방법 ......................................................................................................................................................................................... 25
RECOG 교체 방법......................................................................................................................................................................................... 26
REJECT 교체 방법......................................................................................................................................................................................... 27
ESCROW 교체 방법 ..................................................................................................................................................................................... 29
RT/A6 CASSETTE 교체 방법......................................................................................................................................................................... 30
CASH &CHECK CASSETTE 교체 방법..................................................................................................................................................... 31
MAIN PCBA, USB HUB PCBA 교체 방법 .............................................................................................................................................. 32
PRT (INK CARTRIDGE)MODULE 교체 방법.............................................................................................................................................. 34
FELT MODULE AND CLEANING FELT 교체 방법...................................................................................................................................... 35
CCIM UNIT 교체 방법 .................................................................................................................................................................................. 37
TROUBLESHOOTING......................................................................................38
TROUBLESHOOTING TOOLS .............................................................................................................................................................................. 38
TROUBLE VERIFICATION..................................................................................................................................................................................... 38
TROUBLESHOOTING PROCEDURE..................................................................................................................................................................... 39
MECHANICAL ADJUSTMENT .........................................................................42
BELT TENSION ADJUSTMENT............................................................................................................................................................................ 42
PREVENTIVE MAINTENANCE.........................................................................43
MAINTENANCE ................................................................................................................................................................................................... 43
STANDARDS OF PART REPLACEMENT.............................................................................................................................................................. 43
INSPECTION STANDARDS .................................................................................................................................................................................. 43

© 2011 Nautilus Hyosung, Inc. All Rights Reserved. 3
STANDARD OF MAINTENANCE SIDE ...............................................................................................................................................................43
CLEANING METHOD ..........................................................................................................................................................................................44
REQUIRED TOOLS.......................................................................................... 45

Copyrightⓒ2010 Nautilus Hyosung Inc. All right reserved.
Overview
The Cash & Check In Module (CCIM) delivers the bills to the consumer after the consumer's
request is processed by the network and the software and can be divided into 12 modules as
follows.
BM3 Module includes ESCROW Module and RT/CASSETTE Module.
BOTTOM Module includes CASH CASSETTE Module and CHECK CASSETTE Module.
SCM
BC
BUNDLE
ESCROW
RT/A6 CASSETTE
CHECK
CASSETTE
PRT
REJECT
FELT
ALG
CASH
CASSETTE
RECOG
BOTTOM
BM3
BM2
BM1

2 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
ABBREVIATION OF CCIM USED IN THIS MANUAL
NO
ABBREVIATION
DESCRIPTION
1
CCIM
Cash and Check In Module
2
BC
Bill Checker
3
BM1
Body Module1
4
BM2
Body Module2
5
BM3
Body Module3
6
BOTTOM
Body Module4
7
ALG
Alignment Module
8
SCM
Separator Control Module
9
RECOG
Recognition Module
10
BUNDLE
Bulk Note Separation Module
11
REJECT
Reject Module
12
ESCROW
Escrow Module
13
RT/A6
Retract & A6 Cassette
14
CASSETTE
Cash & Check Cassette
15
3WAY1
Control Assembly of Gate1
16
3WAY2
Control Assembly of Gate2
17
PRT
Endorsement Module (Ink Cartridge)
18
FELT
Ink Head Cleaner
CCIM Overview

Cash and Check In Module
3
APPEARANCE AND DIMENSION
CCIM Appearance and Dimension
The following figure shows the appearance and dimensions of the CCIM.
Its dimension is 213mm width, 856 mm depth and 750mm height.
CCIM Appearance and Dimension

4 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
Cash and Check Cassette Appearance and Dimension
The following figure shows the appearance and dimensions of the Cash and Check Cassette.
Its dimension is 162mm width, 309mm depth and 310mm height.
Retract/A6 Cassette Appearance and Dimension
The following figure shows the appearance and dimensions of the Retract/A6 Cassette.
Its dimension is 169mm width, 274mm depth and 62mm height.
Retract/A6 Cassette Appearance and Dimension
Cash and Check Cassette Appearance and Dimension

Cash and Check In Module
5
GENERAL SPECIFICATIONS
The following table shows the basic specifications of CCIM.
Specification and Function
Item
Denomination
Remarks
Supported
Denomination
Deposit
Various Denominations
Cash & Check
Supportable
Note Size
Short Way
60~102 mm (W)
Long Way
110~230 mm(L)
Thickness
0.0762 ~0.203 mm
Maximum Number
of Deposit
Deposit
Up to 50 Notes(Mixing) 
Storage Capacity
Deposit
Cassette
Cash
1ea
227 mm
(Max.2,000 with New Notes)
Check
1ea
227 mm
(Max.2,000 with New Notes)
RT/A6
Cassette
Retract
1ea
20 mm
(Max.50 with New Notes)
A6
7 mm
(Max.10 with New Notes)
Item
Specification
Remarks
Processor
S3C2440A(ARM9) (32bit RISC, 400MHZ)
Upper Level of
Interface
USB1.1 (Full-Speed)
USB2.0 HUB
Control Program
TM Use External Storage, Loading on flash Memory by SP
Remote Download

6 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
Specification of External Appearance
Item
Specification
Remarks
CCIM
Dimensions
Width: 213 ± 2 (mm)
Length: 856 ± 2 (mm)
Height: 750 ± 2 (mm)
Weight
78 Kg
(except Cash & Check weight)
Deposit
Cassette
(Cash&Check)
Dimensions
Width: 309 ± 2 (mm)
Length: 162 ± 2 (mm)
Height: 310 ± 2 (mm)
Weight
4.4 Kg
(except Cash & Check weight)
RT/A6
Cassette
Dimensions
Width: 274 ± 2 (mm)
Length: 169 ± 2 (mm)
Height: 62 ± 2(mm)
Weight
1 Kg
(except Cash & Check weight)
Environmental Condition
Item
Specification
Remarks
Installation Condition
Interior or Outdoor Installation of Bank for ATM
There should be no direct sunlight for the outdoor
installation of bank.
Temperature
Operating
5 ~ 50℃
Non-operating
-10 ~ 50℃
Storage
-20 ~ 50℃
Transportation
-20 ~ 60℃(Within 48H)
Humidity
Operating
30 ~ 80 %
Non-operating
10 ~ 90 %
Storage
10 ~ 90 %
Transportation
10 ~ 90 %(30℃Within 48H)

Cash and Check In Module
7
Item
Specification
Remarks
Vibration
Transportation
There should be no badness or problem of the
functional operation for the final external
appearance test after transport mode vibration.
Frequency
5 ~ 100 Hz
Acceleration /
Displacement
Random Wave
Overall RMS
0.69G
Vibration Direction
Up and down
Test Time
20minute
Electrostatic Noise
±4Kv (Contact)
Maintenance Requirement
Item
Specification
Remarks
Maintenance
Condition
Maintenance Unit
Refer to Maintenance Manual
Regular
Maintenance
Period
2times / year
MTTR
30minutes

8 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
FUNCTIONAL DESCRIPTION
Actuator Arrangement Plan
Electromagnetic components used for the CCIM are 20 Motors, 2 Clutchs, 4 Linear-Solenoids.
The functions and roles of each component can be summarized as follows.
Category
No
Symbol
Location
Function
Description
MOTOR
&
CLUTCH
1
BDM01
BUNDLE
Drive Shutter
Pulse Motor
2
BDM02
BUNDLE
Drive Clamp in low speed
DC Motor
3
BDM03
BUNDLE
Drive Transport in low speed
Pulse Motor
4
BDM04
BUNDLE
Drive Separation Roller
Pulse Motor
5
BDM05
BUNDLE
Drive Bill Press
Pulse Motor
6
BDM06
BUNDLE
Drive G-Roller in reverse
rotation
DC Motor
7
BDM07
BUNDLE
Control the drive force of lower
transport in low speed
Clutch
8
FDM01
BM1
Drive Transport of
BM2,BM3,ALG,RECOG
Pulse Motor
9
FDM02
BM1
Drive Transport Roller of
PRT,RT/A6,REJECT Module
Pulse Motor
10
FDM03
BM3
Drive Transport of
SCM,BC,ESCROW Module
Pulse Motor
11
FDM04
SCM
Drive Separation of abnormal
Note
Clutch
12
FDM06
BM1
Drive 3Way1 Gate in Transport
of REJECT,ESCROW,CASH
Cassette Gate
Stepping Motor
13
FDM07
BM1
Drive 3Way2 Gate in Transport
of RETRACT,REJECT,CHECK
Cassette Gate
Stepping Motor
14
RCM01
RECOG
Drive Moving Head
Pulse Motor
15
ESM01
ESCROW
Drive Drum
Pulse Motor
16
RJM01
REJECT
Drive Multi-Transport Clamp
DC Motor
17
RJM02
REJECT
Drive Multi-Transport
Pulse Motor
18
NCM01
BOTTOM
Drive Push Plate Position in Cash
Cassette
Stepping Motor
19
NCM02
BOTTOM
Drive Guide Belt Position in Cash
Cassette
Stepping Motor
20
CCM01
BOTTOM
Drive Push Plate Position in
Check Cassette
Stepping Motor
21
CCM02
BOTTOM
Drive Guide Belt Position in
Check Cassette
Stepping Motor
22
PRM01
BM3
Drive Ink Cleaning Module
Stepping Motor

Cash and Check In Module
9
Category
No
Symbol
Location
Function
Description
SOLENOID
1
FDM05
BM1
Drive Deposit in RT/A6 Cassette
Push-Pull Solenoid
2
FDM08
BM1
Drive to receipt Notes in
Retract/A6 Cassette
Push-Pull Solenoid
3
FDM09
BM3
Drive to select Gate in a RT/A6
Cassette
Push-Pull Solenoid
4
AAM01
ALG
Drive Align Gate
Swing Solenoid
Electromagnetic component List
BC
BUNDLE
ESCROW
RT/A6 CASSETTE
CHECK
CASSETTE
PRT
REJECT
FELT
ALG
CASH
CASSETTE
RECOG
BDM06
BDM01
BDM02
BDM05
BDM04
BDM03
BDM07
FDM04
RJM01
RJM02
AAM01
RCM01
FDM05
FDM06
FDM07
PRM01
FDM03
ESM01
FDM08
FDM07
FDM07
NCM01
NCM02
CCM01
CCM02
FDM09
SCM
CCIM Electromagnetic Component Diagram

10 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
Sensor Arrangement Plan
Inside the CCIM, various types of sensors having different functions and roles are embedded.
The name and functions of each Sensor can be summarized as follows.
NO
Symbol
Specification
Location
Function
Description
High
Low
Default
1
BDS01
5V
0V
L
BUNDLE
Detect the Notes being charged
or discharged on the input area
of Bundle Module
Detachable
Sensor
2
BDS02
5V
0V
L
BUNDLE
Detect the Notes being inputted
Detachable
Sensor
3
BDS03
5V
0V
L
BUNDLE
Detect the Notes being
remained on position A
Detachable
Sensor
4
BDS04
5V
0V
L
BUNDLE
Detect the Notes being
remained on position B
Detachable
Sensor
5
BDS05
5V
0V
L
BUNDLE
Detect the transport of Notes
Detachable
Sensor
6
BDS06
5V
0V
L
BUNDLE
Detect the position of Notes
transporting in low speed
Integral Sensor
7
BDS07
5V
0V
L
BUNDLE
Detect the area of connecting
Reject Module
Detachable
Sensor
8
BDS08
5V
0V
L
BUNDLE
Detect the Notes being
remained on separation area A
Integral Sensor
9
BDS09
5V
0V
L
BUNDLE
Detect the Notes being
remained on separation area B
Integral Sensor
10
BDS10
5V
0V
L
BUNDLE
To be determined
Integral Sensor
11
BDS11
5V
0V
L
BUNDLE
Detect the shutter being closed
Integral Sensor
12
BDS12
5V
0V
L
BUNDLE
Detect the shutter being
opened
Integral Sensor
13
BDS13
5V
0V
L
BUNDLE
Detect the position of Low
Speed Wheel Sensor
Integral Sensor
14
BDS14
5V
0V
L
BUNDLE
Detect the position of Low
Speed Transport being Up or
Down
Integral Sensor
15
BDS15
5V
0V
L
BUNDLE
Detect the Home Position of
Notes Press
Integral Sensor
16
BDS16
5V
0V
L
BUNDLE
Detect the position of Notes
Press being Up or Down
Integral Sensor
17
BDS17
5V
0V
L
BUNDLE
Encoder Sensor of
MOTOR_BDM06
Integral Sensor
18
BDS18
5V
0V
L
BUNDLE
Detect the under position of
Low Speed Transport
Integral Sensor

Cash and Check In Module
11
NO
Symbol
Specification
Location
Function
Description
High
Low
Default
37
BCS01
5V
0V
L
BC
Drive BC Module Algorithm
Integral Sensor
38
BCS02
5V
0V
L
BC
Drive BC Module Algorithm
39
BCS03
5V
0V
L
BC
Detect Lock Open
40
MR
5V
0V
L
BC
41
CIS1,UV
5V
0V
L
BC
42
CIS2,UV
5V
0V
L
BC
43
DD
5V
0V
L
BC
44
AAS02
5V
0V
L
ALG
Detect the position of aligning
point
Integral Sensor
45
AAS03
5V
0V
L
ALG
Integral Sensor
46
AAS05
5V
0V
L
ALG
Detect the Notes being
remained on Align Path
Integral Sensor
47
AAS06
5V
0V
L
ALG
Detect the number of Notes
entering to Align Module, and
opening the Align Lock Lever
Detachable
Sensor
48
RS01
5V
0V
L
RECOG
Detect the Notes of entering to
Recog Module
Integral Sensor
49
RS02
5V
0V
H
RECOG
Detect the Home Position of
Moving Head
Integral Sensor
50
RJS01
5V
0V
L
REJECT
Detect the Notes being
remained on Transport Path A
in Reject Module
Detachable
Sensor
51
RJS02
5V
0V
L
REJECT
Detect the Notes being
remained on Transport Path B
in Reject Module
Detachable
Sensor
52
RJS03
5V
0V
L
REJECT
Detect the Notes being
remained on Transport Path C
in Reject Module
Detachable
Sensor
53
RJS04
5V
0V
L
REJECT
Detect the Notes being
remained on Transport Path D
in Reject Module
Detachable
Sensor
54
RJS05
5V
0V
L
REJECT
Detect the Notes being
remained on Transport Path E
in Reject Module
Detachable
Sensor
55
RJS06
5V
0V
L
REJECT
Detect the Bulk Transport
Stage being “Up”
Integral Sensor
56
RJS07
5V
0V
L
REJECT
Detect the Bulk Transport
Stage being “Down”
Integral Sensor
57
RJS08
5V
0V
L
REJECT
Detect the Notes being
discharged in Reject Module
Integral Sensor
58
RJS09
5V
0V
L
REJECT
Detect the Notes being
discharged in Bundle Module
Detachable
Sensor
59
RJS10
5V
0V
L
REJECT
Detect the Notes being on
outlet area
Detachable
Sensor

12 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
NO
Symbol
Specification
Location
Function
Description
High
Low
Default
60
ESS01
5V
0V
L
ESCROW
Detect the Notes being
remained on Left Transport
Path in Escrow Module
Detachable
Sensor
61
ESS02
5V
0V
L
ESCROW
Detect the Notes being
remained on Right Transport
Path in Escrow Module
Detachable
Sensor
62
ESS03
5V
0V
L
ESCROW
Detect the Notes being
remained on Drum in Escrow
Module
Detachable
Sensor
63
ESS04
5V
0V
L
ESCROW
Detect the Notes being
discharged on Left Transport
Path in Escrow Module
Integral Sensor
64
ESS05
5V
0V
L
ESCROW
Detect the Escrow Function
being full in Escrow Module
Integral Sensor
65
ESS06
5V
0V
L
ESCROW
Detect the Tape being Start or
End in Drum Upper Part
66
ESS07
5V
0V
L
ESCROW
Detect the Tape being Start or
End in Drum Lower Part
67
RTS01
5V
0V
L
BM3(RT/A6
)
Detect the RT/A6 Cassette
Integral Sensor
68
RTS02
5V
0V
L
BM3(RT/A6
)
Detect RT Area being full
Detachable
Sensor
69
RTS03
5V
0V
L
BM3(RT/A6
)
Detect RT Area being empty
Detachable
Sensor
70
FDS01
5V
0V
L
SCM
Detect the separation and
discharge of Notes
Integral Sensor
71
FDS02
5V
0V
L
SCM
Detect the multiple and
abnormal Notes
Integral Sensor
72
FDS03
5V
0V
L
SCM
Detect the abnormal Notes
Integral Sensor
73
FDS04
5V
0V
L
SCM
Detect the abnormal Notes
Integral Sensor
74
FDS05
5V
0V
L
SCM
Detect the multiple and
abnormal Notes
Integral Sensor
75
FDS06
-
-
-
SCM
Detect the multiple Notes
Ultrasonic Sensor
76
FDS07
5V
0V
L
BM2
Detect the end of Guide in
Recog Module
Detachable
Sensor
77
FDS08
5V
0V
L
BM2
Detect the BM2 Open
Integral Sensor
78
FDS09
5V
0V
L
BM1
Detect the time of 3Way1 Gate
receipting Cash
Detachable
Sensor
79
FDS10
5V
0V
L
BM1
Detect the position A of 3Way1
Gate
Integral Sensor
80
FDS11
5V
0V
L
BM1
Detect the position B of 3Way1
Gate
Integral Sensor
81
FDS012
5V
0V
L
BM1
Detect the time of 3Way2 Gate
counting Notes and receipting
Notes
Integral Sensor
82
FDS013
5V
0V
L
BM1
Detect the position A of 3Way2
Gate
Integral Sensor
83
FDS014
5V
0V
L
BM3
Detect the position B of 3Way2
Integral Sensor

Cash and Check In Module
13
NO
Symbol
Specification
Location
Function
Description
High
Low
Default
Gate
84
FDS015
5V
0V
L
BM1
Detect the Notes entering to
Escrow and synchronizing
Drum
Detachable
Sensor
85
FDS016
5V
0V
L
BM3
Detect the Notes entering to
RT/A6 Cassette
Detachable
Sensor
86
FDS017
5V
0V
L
BM3
Detect selecting the guide
RT/A6
Integral Sensor
87
FDS018
5V
0V
L
BM2
Detect the Notes entering to
Cash Cassette
Detachable
Sensor
88
FDS019
5V
0V
L
BM1
Detect the Notes entering to
Check Cassette
Detachable
Sensor
89
FDS020
5V
0V
-
BM1
Detect the encoder sensor of
Motor FDM01
Integral Sensor
90
FDS021
5V
0V
L
BM1
Detect the encoder sensor of
Motor FDM02
Integral Sensor
91
FDS22
(FRONT)
5V
0V
L
BOTTOM
Detect the position 1 of CCIM
Integral Sensor
92
FDS22
(REAR)
5V
0V
L
BOTTOM
Detect the position 2 of CCIM
Integral Sensor
93
FDS23
5V
0V
L
BM2
Detect the position of Notes on
Align Path
Integral Sensor
94
FDS28
5V
0V
H
BM3
Detect the jam of A6
Integral Sensor
95
FDS29
5V
0V
L
BM1
Detect the position of BM3
Integral Sensor
96
NCS01
5V
0V
L
BOTTOM
Detect the position of Cash
Cassette, and Door Open
Integral Sensor
97
NCS02
5V
0V
L
BOTTOM
Detect the Cash Cassette being
Empty
Detachable
Sensor
98
NCS03
5V
0V
L
BOTTOM
Detect the Cash Cassette being
Near or Full
Detachable
Sensor
99
NCS04
5V
0V
L
BOTTOM
Detect the Cash Cassette being
Full or Bottom
Detachable
Sensor
100
NCS05
5V
0V
L
BOTTOM
Detect the Cash Cassette being
Bottom
Detachable
Sensor
101
NCS06
5V
0V
L
BOTTOM
Detect the position of PP Stack
in Cash Cassette
Detachable
Sensor
102
NCS07
5V
0V
L
BOTTOM
Detect the number of Notes
entering to Cash Cassette (1)
Detachable
Sensor
103
NCS08
5V
0V
L
BOTTOM
Detect the position of belt in
Cash Cassette
Detachable
Sensor
104
NCS09
5V
0V
L
BOTTOM
Detect the position of Push
Plate in Cash Cassette
Detachable
Sensor
105
NCS10
5V
0V
L
BOTTOM
Detect the number of Notes
entering to Cash Cassette (2)
Detachable
Sensor
106
CCS01
5V
0V
L
BOTTOM
Detect the position of Check
Cassette, and Door Open
Integral Sensor
107
CCS02
5V
0V
L
BOTTOM
Detect the Check Cassette
being Empty
Detachable
Sensor

14 © 2011 Nautilus Hyosung, Inc. All Rights Reserved.
NO
Symbol
Specification
Location
Function
Description
High
Low
Default
108
CCS03
5V
0V
L
BOTTOM
Detect the Check Cassette
being Near or Full
Detachable
Sensor
109
CCS04
5V
0V
L
BOTTOM
Detect the Check Cassette
being Full or Bottom
Detachable
Sensor
110
CCS05
5V
0V
L
BOTTOM
Detect the Check Cassette
being Bottom
Detachable
Sensor
111
CCS06
5V
0V
L
BOTTOM
Detect the position of PP Stack
in Check Cassette
Detachable
Sensor
112
CCS07
5V
0V
L
BOTTOM
Detect the number of Notes
entering to Check Cassette (1)
Detachable
Sensor
113
CCS08
5V
0V
L
BOTTOM
Detect the position of belt in
Check Cassette
Detachable
Sensor
114
CCS09
5V
0V
L
BOTTOM
Detect the position of Push
Plate in Check Cassette
Detachable
Sensor
115
CCS10
5V
0V
L
BOTTOM
Detect the number of Notes
entering to Check Cassette (2)
Detachable
Sensor
116
PRS01
5V
0V
L
PRT
Detect the Notes entering to
PRT Module, and opening it
Integral Sensor
117
PRS02
5V
0V
H
PRT
Detect the position of cleaning
Ink Cartridge
Integral Sensor
118
PRS03
5V
0V
H
PRT
Detect the position of Ink
Cartridge
Integral Sensor
Sensor List