sitrex BR 2030/6 User manual

ASSEMBLY INSTRUCTIONS
BR 2030/6 Basket Rake 6 bars
BR 2030/7 Basket R ake 7 bars
202001

CONTENTS
SECTION 1 GENERAL INFORMATION ____________________________________________________1
1.1 SAFETY_______________________________________________________________________1
1.2 WARRANTY ___________________________________________________________________1
1.3 BASIC INSTRUCTIONS __________________________________________________________2
1.4 ASSEMBLY TIME _______________________________________________________________2
1.5 TORQUE SPECIFICATIONS –NOMINAL TIGHTENING VALUES FOR NORMAL ASSEMBLY __3
1.6 TORQUE SPECIFICATIONS –STANDARD TORQUE DATA FOR HYDRAULICS ____________5
SECTION 2 PRE-ASSEMBLY____________________________________________________________9
2.1 UNLOADING THE SHIPPING CONTAINER __________________________________________9
2.2 PREPARING FOR ASSEMBLY ___________________________________________________11
SECTION 3 ASSEMBLY _______________________________________________________________17
3.1 FRAME ASSEMBLY ____________________________________________________________17
3.2 FOLD/UNFOLD CYLINDER COMPONENTS_________________________________________21
3.3 TIE ROD INSTALLATION ________________________________________________________23
3.4 BASKET SUPPORT ASSEMBLY __________________________________________________24
3.5 HYDRAULIC HOSE INSTALLATION _______________________________________________28
3.6 BASKET INSTALLATION ________________________________________________________39
3.7 ELECTRICAL INSTALLATION ____________________________________________________42
3.8 ACCESSORIES INSTALLATION __________________________________________________47
SECTION 4 POST ASSEMBLY__________________________________________________________51
4.1 WHEEL TRACK ADJUSTMENT ___________________________________________________51
4.2 BASKET SPEED ADJUSTMENT __________________________________________________52
4.3 NEXT OPERATION_____________________________________________________________54
SECTION 5 PRE-DELIVERY INSPECTION REPORT________________________________________55

1
SECTION 1 GENERAL INFORMATION
1.1 SAFETY
This is the safety alert symbol.
It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible death or injury.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
Failure to follow DANGER, WARNINGand CAUTION messages could result in death or serious injury.
1.2 WARRANTY
When the machine is received, check to make sure that it has not been damaged during shipping and that all
the accessories are present. Claims must be made to the sales agent in writing within 8 days from receipt of
the goods. The manufacturer warrants new machinery to be free from defects in materials and workmanship
at the time of delivery to the original purchaser if correctly set up and operated according to this manual.
The manufacturer will repair or replace free of charge any defective part which is returned by the purchaser
(freight prepaid) and found to be defective on inspection authorized by the manufacturer during the warranty
period.
This warranty shall be valid for 12 months from the delivery of the goods to the original purchaser.
If the customer is unable to return the defective part to the manufacturer, the manufacturer cannot be held
liable for any costs due for repair or replacement of any part of the machine. The manufacturer shall only
supply the part(s) required for such repair and/or replacement.
The warranty shall be considered null and void when it is evident that the machine has been improperly used
or has been repaired without authorization.
The manufacturer shall not be held liable for any obligation or agreement reached by any employers, agents
or dealers who do not comply with the above warranty. The manufacturer cannot be held liable for the sub-
sequent damages. This warranty replaces any other warranty, either explicit or implied, as well as any other
obligation of the manufacturer.
ANY WARRANTY CLAIMS MUST BE APPROVED BY THE MANUFACTURER BEFORE TO START
ASSEMBLY THE UNIT. ANY WORK OR REPAIRS MADE BEFORE WILL NOT BE COVERED BY THE
WARRANTY.
1.1.1

2
1.3 BASIC INSTRUCTIONS
PLEASE READ THE COMPLETE INSTRUCTIONS BEFORE STARTING ASSEMBLY!
References to right and left are determined by standing at the rear of the machine and facing the direction of
travel.
1.4 ASSEMBLY TIME
APPROXIMATE INSTALLATION TIME: 10.0 HOURS
RIGHT
LEFT
1.3.1

3
1.5 TORQUE SPECIFICATIONS –NOMINAL TIGHTENING VALUES FOR NORMAL
ASSEMBLY
Metric hex head (non-flange) hardware
Plain (PLN) –an unplated hardware finish with residual manufacturing oils
Zinc-dichromate (ZND) –a yellow colored chemical plating formula yellow applied to the hardware
Nominal size
Class (CL) 8.8 bolt
and Class (CL) 8 nut
Class (CL) 10.9 bolt
and Class (CL) 10
nut
Locknut
CL 8 w/CL 8.8 bolt
Locknut
CL 10 w/CL 10.9 bolt
PLN and ZND
PLN and ZND
ZND
ZND
N·m (lb in)
N·m (lb in)
N·m (lb in)
N·m (lb in)
M4
3.5 (31)
5.0 (44)
1.4 (13)
2.8 (25)
M5
7.0 (62)
10 (88)
2.9 (26)
5.5 (49)
M6
11.8 (104)
17 (150)
4.9 (43)
9.4 (83)
M8
28.8 (255)
41.3 (366)
11.9 (105)
23 (204)
N·m (lb ft)
N·m (lb ft)
N·m (lb ft)
N·m (lb ft)
M10
57 (42)
82 (60)
24 (17)
45 (33)
M12
100 (74)
143 (105)
41 (30)
79 (38)
M14
159 (117)
227 (168)
66 (48)
125 (92)
M16
248 (183)
354 (261)
102 (75)
195 (144)
M18
352 (260)
487 (359)
145 (107)
268 (198)
M20
500 (369)
690 (509)
206 (152)
380 (280)
M24
865 (638)
1195 (882)
357 (263)
657 (485)
Metric flange head hardware
Plain (PLN) –an unplated hardware finish with residual manufacturing oils
Zinc-dichromate (ZND) –a yellow colored chemical plating formula yellow applied to the hardware
Nominal size
Class (CL) 8.8 bolt
and Class (CL) 8 nut
Class (CL) 10.9 bolt
and Class (CL) 10
nut
Flange locknut
CL 8 w/CL 8.8 bolt
Flange locknut
CL 10 w/CL 10.9 bolt
PLN and ZND
PLN and ZND
ZND
ZND
N·m (lb in)
N·m (lb in)
N·m (lb in)
N·m (lb in)
M4
3.8 (34)
5.5 (49)
4.2 (37)
6.1 (54)
M5
7.7 (68)
11 (97)
8.5 (75)
12 (106)
M6
13 (115)
18.7 (166)
14.3 (127)
20.6 (182)
M8
31.7 (281)
45.5 (403)
35 (310)
50 (443)
N·m (lb ft)
N·m (lb ft)
N·m (lb ft)
N·m (lb ft)
M10
63 (47)
90 (66)
69 (51)
99 (73)
M12
110 (81)
157 (116)
121 (89)
173 (128)
M14
175 (129)
250 (184)
193 (142)
275 (202)
M16
272 (201)
389 (287)
299 (221)
428 (316)
M18
387 (286)
535 (395)
426 (315)
589 (435)
M20
550 (406)
759 (560)
605 (447)
835 (616)
M24
951 (702)
1315 (970)
1046 (772)
1447 (1067)

4
Identification markings
•Metric hex head, flange hex head and carriage bolts, Classes (CL) 5.6 and upward
1. Manufacturer's identification
2. Property class
•Metric hex nuts and locknuts, Classes (CL) 05 and upward
1. Manufacturer's identification
2. Clockwise type markings indicate property class and may include manufacturer identification (if
applied), Example: property marks 240° apart (shown) at the eight o’clock position indicate a
Class 8 property, and marks 300° apart at the ten o’clock position indicate a Class 10 property.
3. Property class
1.5.1
1.5.2

5
1.6 TORQUE SPECIFICATIONS –STANDARD TORQUE DATA FOR HYDRAULICS
General information
Hydraulic connections require a minimum assembly torque in order to provide zero leakage at rated pres-
sure with adequate fatigue resistance. Over-torqueing of a hydraulic connection can also lead to leakage or
failure. For some connections, CNH Industrial requires a different torque value than is listed in the ISO and
SAE standards.
Always follow the instructions in this manual for specific torque values when you service components.
The information in this section is for general guidance only when a procedure contains no specific torque
value.
Tolerance
The tolerance for all torque values is ± 10%. This tolerance must include all assembly variation, not only the
torque wrench repeatability.
Lubrication
Application of grease or other lubricants to hydraulic connectors should be avoided. If clean hydraulic oil is
already on the connection, it is not required to remove the oil. Generally, application of grease:
• May cause a significant change in the torque required to properly tighten the connection.
• May reduce the connection’s resistance to vibration.
• Excessive grease may displace an elastomer seal during tightening.
• Grease extrusion when connection is tightened may be mistaken for leakage.
The lubrication is recommended only for connections which are made into aluminum manifolds or with
stainless steel connectors, it may be required to apply a lubricant to prevent galling.
Use of thread-locking compounds is prohibited because:
• May cause a significant change in the torque required to properly tighten the connections.
• Reduce the serviceability of the joint.
• May prevent the O-ring from properly sealing if the compound gets on the O-ring.

6
Installation of adjustable fittings in straight thread O-ring bosses
1. Lubricate the O-ring by coating it with a light oil or petroleum. Install the O-ring in the groove ad-
jacent to the metal backup washer which is assembled at the extreme end of the groove (4).
2. Install the fitting into the SAE straight thread boss until the metal backup washer contacts the face of the
boss (5).
Do not over tighten and distort the metal backup washer.
3. Position the fitting by turning out (counterclockwise) up to a maximum of one turn. Holding the pad of
the fitting with a wrench, tighten the locknut and washer against the face of the boss (6).
SAE
dash
size
UN/UNF
thread size
Metric tube
OD (mm)
Inch tube
OD (mm)
Swivel nut torque
N·m (lb ft) ± 10%
2
5/16-24
–
3.18
8.25 (6.1)
3
3/8-24
–
4.76
11.5 (8.5)
4
7/16-20
6
6.35
15.5 (11.4)
5
1/2-20
8
7.94
20 (14.8)
6
9/16-18
10
9.52
25 (18.4)
8
3/4-16
12
12.7
52 (38.4)
10
7/8-14
16
15.88
81 (59.7)
12
1-1/16-12
20
19.05
112 (82.6)
14
1-3/16-12
–
22.22
133 (98.1)
16
1-5/16-12
25
25.4
155 (114.3)
20
1-5/8-12
30/32
31.75
180 (132.8)
24
1-7/8-12
38
38.1
225 (166)
32
2-1/2-12
50
50.8
348 (256.7)
1.6.1

7
Torque values for port connections (British Standard Pipe Parallel (BSPP) thread ports and stud
ends)
Metric tube Outside
Diameter (OD) mm (in)
Ferrous
Non-Ferrous
BSPP thread
G- Gas;
A- medium
coarse threads
S-Series *
L-Series **
S-Series
N·m (lb ft)
± 10%
L-Series
N·m (lb ft)
± 10%
S-Series
N·m (lb ft)
± 10%
L-Series
N·m (lb ft)
± 10%
G 1/8 A
–
6 (0.236)
–
21 (15.5)
–
12.5 (9.2)
G 1/4 A
6 (0.236)
or
8 (0.315)
8 (0.315)
or
10 (0.394)
63 (46.5)
53 (39.1)
38 (28)
32 (23.6)
G 3/8 A
10 (0.394)
or
12 (0.472)
12 (0.472)
95 (70.1)
84 (62)
57 (42)
50 (36.9)
G 1/2 A
16 (0.630)
15 (0.591)
or
18 (0.709)
136 (100.3)
105 (77.4)
82 (60.5)
63 (46.5)
G 3/4 A
20 (0.787)
22 (0.866)
210 (154.9)
210 (154.9)
126 (92.9)
126 (92.9)
G 1 A
25 (0.984)
28 (1.102)
400 (295)
400 (295)
240 (177)
240 (177)
G 1 1/4 A
30 (1.181)
35 (1.378)
525 (387.2)
525 (387.2)
315 (232.3)
315 (232.3)
G 1 1/2 A
38 (1.496)
42 (1.654)
660 (486.8)
660 (486.8)
396 (292.1)
396 (292.1)
* S-Series connectors are used with O-Ring Face Seals (ORFS).
** L-Series connectors are used with 37° flare.
Torque values for metric port connections (Metric face-seal ports and stud ends)
Metric tube Outside Diam-
eter (OD) mm (in)
Ferrous
Non-Ferrous
Metric
thread
S-Series *
L-Series **
S-Series
N·m (lb ft)
± 10%
L-Series
N·m (lb ft)
± 10%
S-Series
N·m (lb ft)
± 10%
L-Series
N·m (lb ft)
± 10%
M10 x 1
–
4 (0.157)
–
21 (15.5)
–
12.5 (9.2)
M12 x 1.5
4 (0.157)
6 (0.236)
47 (34.7)
32 (23.6)
28 (20.7)
19 (14)
M14 x 1.5
5 (0.197)
7 (0.276)
63 (46.5)
53 (39.1)
38 (28)
32 (23.6)
M16 x 1.5
7 (0.276)
9 (0.354)
84 (62)
63 (46.5)
50 (36.9)
38 (28)
M18 x 1.5
8 (0.315)
11 (0.433)
105 (77.4)
84 (62)
63 (46.5)
50 (36.9)
M20 x 1.5
10 (0.394)
–
147 (108.4)
–
88 (64.9)
–
M22 x 1.5
12 (0.472)
14 (0.551)
158 (116.5)
147 (108.4)
95 (70.1)
88 (64.9)
M26 x 1.5
–
18 (0.709)
–
210 (154.9)
–
126 (92.9)
M27 x 1.2
16 (0.630)
–
210 (154.9)
126 (92.9)
–
M33 x 2
20 (0.787)
23 (0.906)
400 (295)
400 (295)
240 (177)
240 (177)
M42 x 2
25 (0.984)
30 (1.181)
525 (387.2)
525 (387.2)
315 (232.3)
315 (232.3)
M48 x 2
32 (1.260)
36 (1.417)
630 (464.7)
630 (464.7)
396 (292.1)
396 (292.1)
* S-Series connectors are used with O-Ring Face Seals (ORFS).
** L-Series connectors are used with 37° flare.

8

9
SECTION 2 PRE-ASSEMBLY
2.1 UNLOADING THE SHIPPING CONTAINER
Each container carries 3 units.
Each unit consists in 2 crates (A and B) and a metal frame where are secured the 2 baskets (LH and RH).
Remove the units from the container (Fig.2.1.1) as follows:
1. Position a forklift at the opening of the container, making sure not to contact any of the basket com-
ponents with the forks.
2. Attach a suitable chain between the frame and the tow motor (Fig.2.1.2).
3. Lift the front of the basket transport frame with the forklift high enough to clear the bottom of the
container, but not too high to hit the top of the container.
4. Using the provided wheels on the lower frame, remove the basket assemblies from the container.
5. Separatethe basket transport framesusing a forklift from the side (Fig.2.1.3).
2.1.1
2.1.3
2.1.2

10
6. Remove the three boards securing each set of crates to each other (Fig.2.1.4).
7. Remove each crate separately from the container.
2.1.4

11
2.2 PREPARING FOR ASSEMBLY
Unpackingthe shippingcrates
WARNING
Heavy parts!
Support designated component(s) with adequate lifting equipment.
Failure to comply could result in death or serious injury.
The packing materials consist of wood, plastic film, cardboard and steel supports, and must be disposed of in
accordance with your local laws.
The machine is delivered partially assembled in crates containing other cardboard boxes.
The cardboard boxes contain all the various accessories for assembly (pins, bolts, fittings, etc.).
All components are checked before being shipped by the manufacturer. Upon receipt of the machine, check
that the crates are in good condition and that the contents have not been damaged during transport.
If there are any damage and/or irregularities, notify your dealer immediately.
Handle the crates and pallets using forklifts that are suitable both for lifting the weight indicated and for giving
stability to the crates and pallets.
Crate name
l [cm]
(inches)
w [cm]
(inches)
h [cm]
(inches)
W [kg]
(lb)
A
285 (112)
160 (63)
85 (33)
880 (1940)
B
285 (112)
160 (63)
85 (33)
1115 (2458)
2.2.1

12
Crate A
Description
Quantity
Drawbar (Frame section, Front)
1
Support, Tandem, Left-hand
1
Support, Tandem, Right-hand
1
Wheel assembly, 235/75-R15
4
Stand, Jack
1
Hose, Hydraulic, 3000 mm (118 in)
2
Hose, Hydraulic, 1400 mm (55 in)
4
Hose, Hydraulic, 5000 mm (197 in)
2
Hose, Hydraulic, 6200 mm (244 in)
2
Hose, Hydraulic, 1200 mm (47 in)
2
Hose, Hydraulic, 5200 mm (205 in)
4
Hose, Hydraulic, 6500 mm (256 in)
2
Hose, Hydraulic, 6400 mm (252 in)
2
Paint, Touch-up
1
Box, Hardware and loose parts (see breakouts in tables following Crate B)
13
Crate B
Description
Quantity
Support, Basket, Left-hand
1
Support, Basket, Right-hand
1
Rod, Wheel tie
2
Arms, Lower
4
Fold/Unfold bar
2
Fold/Unfold cylinder
2
Adjustment bar
1
Tractor hitch
1
Caster wheels
4
Frame section, Straight center, Left-hand
1
Frame section, Straight center, Right-hand
1
Box 1 - Drawbar (Front frame section)
Description
Quantity
Support, Joystick
1
Bolt, M10 x 25 mm, Class 8.8
1
Washer
1
Nut, M10
1
Canister
1
Bolt, M6 x 20 mm, Class 8.8
3
Washer
6
Nut, M6
3
Pin
1
Hairpin
1
Pin, Hitch
2
Washer
2
Bolt, M12 x 25 mm, Class 8.8
2
Pin, Adjustment bar
1
Strap, Rubber, Adjustment bar
1

13
Box 2 - Tie rod
Description
Quantity
Tie rod, Drawbar pin
2
Washer
4
Nut, M22
4
Tie rod, Lever pin
2
Spacer
2
Bolt, M14 x 80 mm, Class 8.8
6
Nut, M14
6
Box 3 - Fold/Unfold cylinders and sections
Description
Quantity
Pin, Drawbar connection
2
Spacer, Cylinder bar
2
Nut, M22
4
Support, Indicator
2
Washer, Thin
4
Washer
2
Pin
2
Stop, Unfold
2
Hairpin
2
Bolt, M14 x 45 mm, Class 10.9
24
Pin, Flanges
16
Nut, M14
40
Box 4- Lights kit
Description
Quantity
Bracket, Light, Left-hand
1
Bracket, Light, Right-hand
1
Nut, M8
4
Light assembly, Right-hand
1
Light assembly, Left-hand
1
Bolt, M8 x 25 mm, Class 8.8
8
Washer
4
Washer, Spring
4
Bolt, M6 x 20 mm, Class 8.8
2
Washer
4
Holder, Harness clip
2
Plug cap
1
Bolt, M6 x 16 mm, Class 8.8
2
Washer
2
Nut, M6
4
Harness, Wire
1
Joystick
1
Ties, Cable
Box 5- Tandem assembly and Safety chain
Description
Quantity
Bolt, M16 x 50 mm, Class 8.8
8
Nut, M16
8
Nut, Centering, M16
20
Chain, Safety
1
Bolt, M22 x 150 mm, Class 8.8
1
Washer, Spring
1
Nut, M22
1

14
Box 6- Floating springs
Description
Quantity
Spring, Basket float
4
Bolt, M16 x 50 mm Class 8.8
4
Nut, M16
4
Box 7- Lower arms and Lower tie rods (Lower turnbuckles)
Description
Quantity
Pin, Lower arms
4
Pin, Spring
4
Washer
4
Pin, Lift arms top
4
Pin, Lift arms bottom
4
Nut, M22
8
Tie rods, Lower (Turnbuckle, Lower)
4
Grease fitting
16
Box 8 - Upper tie rods (Upper Turnbuckles)
Description
Quantity
Pin, Upper tie rod (Upper turnbuckle)
8
Nut, M22
8
Tie rod, Upper (Turnbuckles, Upper)
4
Grease fitting
8
Box 9 - Castor wheels and Baskets
Description
Quantity
Pin
4
Hairpin
4
Pin, Upper tie rod (Upper turnbuckle)
4
Nut, M22
4
Grease fitting
4
Box 10- Lift cylinders
Description
Quantity
Cylinder, Hydraulic
2
Pin, Lower
2
Pin, Upper
2
Washer
8
Pin, Spring
8
Box 11 - Hydraulic cabling (Hydraulic components)
Description
Quantity
Collar, Hose half
36
Plate, Hose collar
18
Bolt, M8 x 35 mm
18
Collar, Hose half
20
Plate, Hose collar
10
Bolt, M8 x 45 mm
10
Coupling, Rapid, 1/2 in-14 NPTM
2

15
Box 12- Slow moving vehicles
Description
Quantity
Box, Carton (hardware)
1
Signal
1
Support, Signal
1
Box 13- Toolbox
Description
Quantity
Toolbox
1
Hairpin
1
Sleeve, Hydraulic
16

16
Assembly equipment
WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always
support units or parts with suitable slings or hooks. Make sure the work area is clear of all
bystanders.
Failure to comply could result in death or serious injury.
CAUTION
Avoid injury!
Handle all parts carefully. Do not place your hands or fingers between parts. Use Personal
Protective Equipment (PPE) as indicated in this manual, including protective goggles,
gloves, and safety footwear.
Failure to comply could result in minor or moderate injury.
In the following procedures are used but not provided:
•a stand (Fig.2.2.1);
•an overhead crane.
160 cm (63 in)
2.2.2