Techart 09Y.300.640.009 User manual

Assembly instructions 09Y.300.640.099
Part-no. 09Y.300.640.009 for Cayenne Turbo E3 as of MY18
Part-no. 09Y.300.750.009 for Cayenne Turbo S E-Hybrid E3 as of MY19
Part-no. 09Y.300.630.009 for Cayenne GTS E3 as of MY20
Part-no. 09Y.300.690.009 for Cayenne Turbo GT E3 as of MY22
ASSEMBLY INSTRUCTIONS
TECHART Power
-
Kit
09Y / T1 / T1.1
/ S1.1
/ T1.3tauchen
Version 06 – 03/2022

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 2 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
Content
I. Important safety information ........................................................................................................................3
II. Preparation ....................................................................................................................................................4
III. Installation .....................................................................................................................................................6
1 Prepare vehicle ..................................................................................................................................6
2 Dismantle original parts ......................................................................................................................7
3 TECHART CAN wiring harness .........................................................................................................9
4 TECHART Plug & Play wiring harness ........................................................................................... 14
5 Function check ................................................................................................................................ 22

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 3 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
I Important safety information
All of the necessary work must be performed by qualified persons with an appropriate
level of expertise.
Vehicle lifts with an insufficient lifting capacity can collapse under the weight
of the vehicle and crush any persons standing underneath.
Compare the weight of the vehicle with the lifting capacity of your vehicle lift.
The weight of the vehicle must not exceed the lifting capacity of your vehicle
lift. The weight of the vehicle can be found in the vehicle operating manual.
Risk of injury from electric current.
Switch off the ignition and disconnect the battery when working on the vehicle
electrical/electronic systems.
Risk of injury from hands and arms being crushed, cut or lacerated when
working with sharp-edged and bulky objects.
Wear protective clothing and protective gloves. Keep limbs out of narrow and
inaccessible areas of the vehicle and/or avoid dangerous situations by using
special tools and suitable aids.
Risk of injury to back, muscles, joints, tendons and ligaments from lifting and
carrying heavy and/or bulky objects.
Lift and transport heavy and/or bulky objects with the help of other people
and/or with suitable aids.
Before starting the assembly procedure, carefully read the assembly instructions in full
and pay attention to the safety information and sequence of the individual operation steps.

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 4 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
I. Preparation
Number of people required
At least two people are required to install this product.
Help and support
If you have any technical queries, please contact us immediately:
[email protected]
Check TECHART parts kit for completeness
Quantity Part number Part designation
1 09Y.300.640.009 Techtronic for Cayenne Turbo E3 as of MY18
1 09Y.300.750.009 Techtronic for Cayenne Turbo S E-Hybrid E3 as of MY19
1 09Y.300.630.009 Techtronic for Cayenne GTS E3 as of MY20
1 09Y.300.690.009 Techtronic for Cayenne Turbo GT E3 as of MY22
Consisting of:
1 000.300.101.105 Techtronic auxiliary control unit ET6
1 071.300.100.201
071.300.100.200-02 Cable set Techtronic
1 071.300.100.200-02 PIN-Set Cayenne 9Y0
1 000.300.100.OKT Octane 100 decal
1. Plug & Play-wiring harness
2. CAN-wiring harness
3. Bracket
4. Octane decal
5. Cable ties
6. Techtronic module
Fig. 01
1
2
3
4
5
6

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 5 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
Please use the table to check whether all of the required parts are present.
Once parts have been removed from their original packaging, ensure that they are properly
handled and stored.

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 6 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
II. Installation
1. Prepare vehicle
Before starting to work, check that the vehicle is free of defects. Use the PIWIS
system tester to read out all of the fault memories of the individual vehicle
components and first rectify any faults displayed.
Please read the assembly instructions thoroughly and observe the specified
procedure and instructions. Due to the technical complexity we recommend to
let this installation to be carried out solely by an authorized partner. We can only
grant guarantee if the installation has been done correctly.
In respect to the driving safety one should inform the customer that the vehicle
is equipped with a Techtronic KIT.

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 7 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
2. Dismantle original parts
1. Set the vehicle on a service lift. (turn off the level regulation)
2. On Hybrid vehicles, de-energize the Hybrid system according to the manufacturer’s
instructions.
3.
Disconnect the battery
.
4.
Detach the front left wheel.
5.
Dismantle the driver’s door
to
reach access to the A
-
pillar
.
6.
Remove the left inner wheel arch.
7. Remove the rubber stop at the A-pillar
and the panel at the fender to the A-
pillar.
Fig. 02

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 8 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
8. Dismantle the engine compartment
cover entirely.
Fig. 03
9. Dismantle the door entry guards
entirely.
Fig.04
10. Remove the A-pillar panel and unplug
the green compact plug.
Fig. 05

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 9 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
3. TECHART CAN wiring harness
1. The TECHART PIN-Set Cayenne
071.300.100.200-02 will be pinned into
the green compact plug. For this
remove the lock (violet) at the green
plug.
2. Remove the CAN cable from the plug
and connect according to the wiring
diagram (see fig. 07).
3. Unpin cable D1 (PK) from the compact
plug and pin into the TECHART plug
Pin 1.
4. Pin in the blue TECHART cable into
the free pin shaft D1.
5. Proceed the same way on Pin D2
(OG/BN) and pin the red TECHART
cable into the free pin shaft D2.
6. After that close the lock of both
compact plugs (violet).
7. Connect all compact plugs.
Fig. 06

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 10 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
8. Wiring diagram
Fig. 07
Fig. 07
Cable from D1 Cable from D2
Bushing O
Bushing R
Pin P

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 11 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
9. Create a breakthrough (Ø = 5mm) at
the dismantled rubber stop.
Fig. 08
10. Route the TECHART wiring harness
through the A-pillar and through the
breakthrough at the rubber stop from
the inside to the outside.
Fig. 09

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 12 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
11. Route the TECHART wiring harness
into the wheel house.
Fig. 10
12. Route the TECHART wiring harness
parallel to the original wiring harness
up to the engine control unit (DME)
and fix it with cable ties.
Fig. 11

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 13 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
13. Pin both cable endings into the 3-pole
plug.
Pin 1 = blue
Pin 2 = red
Fig. 12

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 14 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
4. TECHART Plug & Play wiring harness
1. Install the Plug & Play wiring harness.
Fig. 13
2. Route the TECHART wiring harness
starting with the big compact plug from
the front left along the engine’s front
side to the right.
Fig. 14

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 15 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
3. Remove the compact plug of the boost
pressure in front of the throttle and
insert it at the TECHART wiring
harness into the mating plug, which is
marked with “boost pressure in front of
throttle valve”. Then attach the
compact plug “boost pressure in front
of throttle valve” of the TECHART
wiring harness to the sensor.
Fig. 15
Fig. 16

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 16 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
4. Remove the compact plug of the boost
pressure sensor after the throttle and
insert it at the TECHART wiring
harness into the mating plug, which is
marked with “boost pressure behind
throttle valve”. Then attach the
compact plug “boost pressure behind
throttle valve” of the TECHART wiring
harness to the sensor.
Fig. 17
Fig. 18

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 17 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
5. Remove the compact plug of the rail
pressure sensor and insert it at the
TECHART wiring harness into the
mating plug, which is marked with “rail
pressure”. Then attach the compact
plug “rail pressure” of the TECHART
wiring harness to the sensor.
Fig. 19

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 18 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
6. On bank 2 work according to point
3 to 5.
In front of throttle valve
Behind throttle valve
Rail pressure
Fig. 20
Fig. 21
Fig. 22

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 19 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
7. Mount the positive-cable with the fuse
holder to the positive-distributor. From
there route it to the Techtronic and
insert into the 3-pole plug, Pin 3.
Fig. 23
Fig. 24

TECHART Version 06 dated March 28, 2022 Assembly Instructions 09Y.300.640.099 Page 20 of 24
ASSEMBLY INSTRUCTIONS
TECHART
Power
-
K
it
09Y / T1
/ T1.1
/ S1.1
8. Fasten the TECHART Techtronic
module with the supplied bracket as
shown in fig. 26 (1).
Fig. 25
9. Attach the ground cable to the
connection of the engine control unit
bracket. For that remove the control
unit from the holder. Below that is the
screw (see arrow fig. 26).
Fig. 26
10. Fix both TECHART wiring harnesses
with cable ties. Care for a tension-free
routing and sufficient clearance to all
rotating, sharp-edged or hot parts.
Fig. 27