Teknik Louvre 5415109 User manual

www.teknikoffice.co.uk
NOTE: THIS INSTRUCTION
BOOKLET CONTAINS IMPORTANT
SAFETY INFORMATION.
PLEASE READ AND KEEP FOR
FUTURE REFERENCE.
Louvre Hutch Desk
Model 5415109
For all your
newfangled gadgetry.
Teknik

Table of Contents Assembly Tools Required
Hammer
Not actual size
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Part Identification
Hardware Identification
Assembly Steps
2-3
4-5
6-36
Part Identification
A RIGHT END (1)
B LEFT END (1)
C RIGHT HUTCH END (1)
D LEFT HUTCH END (1)
E RIGHT UPRIGHT (1)
F LEFT UPRIGHT (1)
G HUTCH UPRIGHT (1)
H2 DESK TOP (1)
I HUTCH TOP (1)
J MODESTY PANEL (1)
K SHELF (1)
L HUTCH LONG SHELF (1)
M HUTCH SHELF (1)
N BOTTOM (1)
O DOOR (1)
P LARGE BACK (1)
Q SMALL BACK (1)
R ADJUSTABLE SHELF (1)
S LARGE PINNED UPRIGHT (2)
T SMALL PINNED UPRIGHT (2)
U KEYBOARD SHELF (1)
V LARGE DRAWER FRONT (1)
W SMALL DRAWER FRONT (2)
X DESK END MOLDING (1)
Y HUTCH END MOLDING (2)
Z TOP MOLDING (1)
AA RIGHT TOP MOLDING (1)
BB LEFT TOP MOLDING (1)
CC BASE (1)
D24 SMALL RIGHT DRAWER SIDE (2)
D25 SMALL LEFT DRAWER SIDE (2)
D78 LARGE DRAWER BACK (1)
D87 LARGE RIGHT DRAWER SIDE (1)
D88 LARGE LEFT DRAWER SIDE (1)
D109 SMALL DRAWER BACK (2)
D708 LARGE DRAWER BOTTOM (1)
D716 SMALL DRAWER BOTTOM (2)
Page 2

Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A
B
C
D
E
F
G
H2
I
J
K
L
M
N
O
P
Q
R
S
S
T
T
U
V
W
X
Y
Z
AA
BB
CC
D24
D25
D88
D78 D87
D716
D708
D109
Page 3
Y

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
10F TWIST-LOCK®FASTENER - 29
EXTENSION BRACKET - 2
45G PULL - 3 98K KNOB SET - 1 99K
ANGLE BRACKET - 5
27G
10A SLIDE CAM - 6
(EXTENSION SET SHOWN SEPARATED)
EXTENSION RAIL - 2
DD EXTENSION SLIDE - 2 EE
40CA CABINET RIGHT - 2 40CB CABINET LEFT - 2
40CC DRAWER RIGHT - 2 40CD DRAWER LEFT - 2
35AW CABINET RIGHT - 1
35AZ DRAWER LEFT - 1 35AY DRAWER RIGHT - 1
35AX CABINET LEFT - 1
FILE ROD - 2
8B MOLDING CONNECTOR - 2
18F
Page 4
FILE GLIDE - 2
6B
40H HINGE - 2

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
3R LONG METAL PIN - 1
METAL PIN - 21
1R
CORD CLIP - 1
4P HOLE PLUG - 4 14P
FELT DISC CARD - 1
1M
2S BLACK 1-7/8" FLAT HEAD SCREW - 9
27S BLACK 1-5/8" PAN HEAD SCREW - 8
35S SILVER 1-1/4" MACHINE SCREW - 1
18S BROWN 1" FLAT HEAD SCREW - 4 15S SILVER 5/8" MACHINE SCREW - 6
BLACK 9/16" LARGE HEAD SCREW - 14
1S
BLACK 1/2" FLAT HEAD SCREW - 4
11S3S GOLD 5/16" FLAT HEAD SCREW - 28
NAIL - 73
1N
RUBBER SLEEVE - 4
2R
BLACK 2-1/4" FLAT HEAD SCREW - 6
26S
Page 5
30S BLACK 1-9/16" FLAT HEAD SCREW - 12

Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (10F) into the large holes in the ENDS (A
and B). Repeat this step for the HUTCH ENDS (C and D),
UPRIGHTS (E and F), HUTCH UPRIGHT (G), MODESTY
PANEL (J), SHELF (K), HUTCH SHELVES (L and M)
and BOTTOM (N).
(29 used)
Do not tighten the TWIST-LOCK® FASTENERS in this step.
10F
Page 6
A
B

Step 2
å Slide the HUTCH END MOLDINGS (Y) onto the notched
edges of the HUTCH ENDS (C and D) until the ends are even.
å Slide the DESK END MOLDING (X) onto the notched edge
of the LEFT END (B) until the edges are even.
å *U.S. Patent No. 5,499,886
Page 7
Notched edge
Notched edge
X
Y
Y
B
C
D
Slide the MOLDING
onto the END.
Slide the MOLDING
onto the END.
Groove
Groove
Some assembly
(and snacks) required.

å Fasten the EXTENSION BRACKETS (45G) to the LEFT END (B).
Use four BLACK 9/16” LARGE HEAD SCREWS (1S).
å Fasten an ANGLE BRACKET (27G) to the LEFT END (B) and
DESK END MOLDING (X). Use two BLACK 9/16" LARGE
HEAD SCREWS (1S).
å NOTE: Turn the SCREW into the groove of the DESK END
MOLDING (X). Do not over tighten.
Step 3
Page 8
45G
27G
B
X
BLACK 9/16" LARGE HEAD SCREW
(6 used for the BRACKETS)
1S

Step 4
Page 9
å Fasten the CABINET RIGHT (35AW) to the LEFT
UPRIGHT (F) and a CABINET LEFT (35AX) to the LEFT
END (B). Use four GOLD 5/16" FLAT HEAD SCREWS (3S).
Roller end
Roller end
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
F
B

Step 5
Page 10
å Fasten the CABINET RIGHTS (40CA) to the RIGHT
END (A) and CABINET LEFTS (40CB) to the RIGHT
UPRIGHT (E). Use eight GOLD 5/16" FLAT HEAD
SCREWS (3S) through holes #1 and #3.
GOLD 5/16" FLAT HEAD SCREW
(8 used in this step)
3S
1
1
2
2
3
3
4
4
1
1
2
2
3
3
4
4
Roller end
Roller end
Finished edge
Finished edge
A
E
Edge with TWIST-LOCK® FASTENERS

Step 6
Page 11
å Separate the EXTENSION SLIDES (EE) from the
EXTENSION RAILS (DD) as shown in the upper diagram
below. Be prepared, the parts are greasy.
å Fasten the EXTENSION RAILS (DD) to the RIGHT END (A)
and RIGHT UPRIGHT (E). Use four GOLD 5/16" FLAT
HEAD SCREWS (3S).
å NOTE: For each EXTENSION RAIL, turn a SCREW into
the hole shown in the enlarged diagram. Then, slide the
innercartridge of the EXTENSION RAIL in to find the other
hole that lines up with the hole in the RIGHT END (A) and
RIGHT UPRIGHT (E). Turn a SCREW into these holes.
Open end
Open end
Push the black lever in and pull the SLIDE from the RAIL.
GOLD 5/16" FLAT HEAD SCREW
(4 used in this step)
3S
DD
DD
DD
EE
A
E

Step 7
Page 12
å Tap two MOLDING CONNECTORS (18F) into the notches
in the MOLDINGS (Z, AA, and BB).
Flat end
Flat end
Z
Z
AA
BB
BB
18F
18F
Use your hammer to tap the MOLDING CONNECTORS (18F) into the notches in the MOLDINGS.

å Fasten the TOP MOLDINGS (Z, AA and BB) to the TOP (I).
Use eight BLACK 1-5/8" PAN HEAD SCREWS (27S).
å NOTE: Do not overtighten the SCREWS into the TOP.
Step 8
Page 13
BLACK 1-5/8" PAN HEAD SCREW
(8 used in this step)
27S
I
AA
BB
Z
Just think. The sooner
you do this, the sooner
you do something else.

å Fasten the HUTCH LEFT END (D) to the LEFT TOP
MOLDING (BB). Tighten two TWIST-LOCK® FASTENERS.
å Insert eight METAL PINS (1R) into the SMALL
PINNED UPRIGHTS (T).
å Push the METAL PINS in the edges of the SMALL PINNED
UPRIGHTS into the holes in the TOP (I).
Step 9
Page 14
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking the
FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
Finished edge
T
T
I
D
1R
1R
BB
Do not stand the unit upright without the
BACK fastened. The unit may collapse.
Caution

å Fasten the HUTCH LONG SHELF (L) to the HUTCH LEFT
END (D). Tighten two TWIST-LOCK® FASTENERS.
å NOTE: Be sure the PINS in SMALL PINNED UPRIGHTS (T)
insert into the holes in the HUTCH LONG SHELF (L).
Step 10
Page 15
Finished edge
DL
T
T
Surface with TWIST-LOCK®
FASTENERS

å Fasten the HUTCH UPRIGHT (G) to the HUTCH TOP (I) and HUTCH
LONG SHELF (L). Tighten four TWIST-LOCK® FASTENERS.
å Insert eight METAL PINS (1R) into the LARGE PINNED UPRIGHTS (S).
å Push the METAL PINS in the edges of the LARGE PINNED UPRIGHTS
into the holes in the HUTCH TOP (I).
Step 11
Page 16
L
1R
1R
Finished edge
I
S
S
G
Notch

å Fasten the HUTCH SHELF (M) to the HUTCH
UPRIGHT (G). Tighten two TWIST-LOCK® FASTENERS.
å NOTE: Be sure the PINS in LARGE PINNED UPRIGHTS (S)
insert into the holes in the HUTCH SHELF (M).
å Fasten the HUTCH RIGHT END (C) to the RIGHT TOP
MOLDING (AA) and HUTCH SHELF (M).
Tighten four
TWIST-LOCK® FASTENERS.
Step 12
Page 17
AA
C
MS
S
G
Surface with TWIST-LOCK®
FASTENERS

å Insert four HOLE PLUGS (14P) into the holes in the
TOP MOLDING (Z).
å Fasten the DESK TOP (H2) to the HUTCH LEFT END (D),
HUTCH UPRIGHT (G), and HUTCH RIGHT END (C). Use
six BLACK 2-1/4" FLAT HEAD SCREWS (26S).
Step 13
Page 18
C
G
D
H2
BLACK 2-1/4" FLAT HEAD SCREW
(6 used in this step)
26S
Surface with more holes
Z
14P
Meet Part (H2). This component has
been engineered to be lighter, stronger,
faster… well ok. Not technically faster. But
definitely makes for a sturdier Computer
Desk with Hutch that’s easier to assemble
and friendlier to the environment.

å Push the LONG METAL PIN (3R) into the DESK TOP (H2).
å Fasten the LEFT END (B) to the DESK TOP (H2).
Tighten
two TWIST-LOCK® FASTENERS.
å NOTE: Be sure the LONG METAL PIN (3R) inserts into the
hole in the LEFT END (B).
Step 14
Page 19
H2
Surface with TWIST-LOCK®
FASTENERS
B
3R
Now might be a
good time to refresh
your drink.

å Fasten the SHELF (K) to the MODESTY PANEL (J). Use
three BLACK 1-7/8" FLAT HEAD SCREWS (2S).
å Push a METAL PIN (1R) into the hole in the short edge of
the SHELF (K).
å NOTE: You may want to use packaging material to prop
the MODESTY PANEL (J) up o the floor in this step.
å Fasten the SHELF (K) and MODESTY PANEL (J) to the
LEFT END (B). Tighten the TWIST-LOCK® FASTENER in
the SHELF (K). You will tighten the other TWIST-LOCK®
FASTENERS in step 20.
å NOTE: Be sure the METAL PIN (1R) inserts into the hole in
the LEFT END (B).
Step 15
Page 20
BLACK 1-7/8" FLAT HEAD SCREW
(3 used in this step)
2S
J
J
K
K
1R
B
Packaging material
Surface with
TWIST-LOCK®
FASTENERS
Surface with TWIST-LOCK®
FASTENERS
Edge with TWIST-LOCK® FASTENERS