Amazone Tyrok 400 Installation instructions

Original operating manual
Trailed reversible plough
Tyrok 400
Tyrok 400 V
SmartLearning
www.amazone.de

Please enter the identication data of the implement. The identication data can be found on
the rating plate.

TABLE OF CONTENTS
1 About this operating manual 1
1.1 Diagrams 1
1.1.1 Warnings and signal words 1
1.1.2 Further instructions 1
1.1.3 Instructions 2
1.1.4 Lists 3
1.1.5 Item numbers in figures 3
1.2 Other applicable documents 4
1.3 Your opinion is important 4
2Safety and responsibility 5
2.1 Basic safety instructions 5
2.1.1 Meaning of the operating manual 5
2.1.2 Safe operating organisation 5
2.1.3 Recognising and preventing dangers 10
2.1.4 Safe operation and handling of the
machine 11
2.1.5 Safe maintenance and modification 13
3Intended use 17
4 Product description 18
4.1 Implement overview 18
4.2 Function of the implement 19
4.3 Special equipment 19
4.4 Protective equipment 20
4.5 Lighting and identification for
road travel 21
4.5.1 Rear lighting and identification 21
4.5.2 Front identification 21
4.5.3 Lateral identification 21
4.6 Warning symbols 22
4.6.1 Positions of the warning symbols 22
4.6.2 Layout of the warning symbols 23
4.6.3 Description of the warning symbols 23
4.7 Rating plates and the CE mark 28
4.7.1 Rating plate on the implement 28
4.7.2 Additional rating plate 28
4.8 Implement positions 29
4.9 Plough body 29
4.10 Shear bolt overload safety 31
4.11 Hydraulic overload safety 31
4.12 Headstock 32
4.13 Turning arms 32
4.14 Running gear 33
4.15 Disc coulter 33
4.16 Landside coulter 33
4.17 Landside protector 34
4.18 Skimmer 34
4.19 Trashboards 34
4.20 Hydraulic operating unit 34
4.21 Packer arm 35
4.22 Threaded cartridge 37
5Technical data 38
5.1 Dimensions 38
5.2 Running gear 38
5.3 Permitted mounting categories 38
5.4 Optimal working speed 38
5.5 Performance characteristics of
the tractor 39
5.6 Noise development data 39
5.7 Drivable slope inclination 39
6Preparing the machine 40
6.1 Preparing for initial operation 40
6.1.1 Calculating the required tractor
characteristics 40
6.1.2 Preparing the tractor 43
6.1.3 Removing the protective varnish 43
6.1.4 Preparing the central overload safety 44
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6.1.5 Configuring the operating hours
counter 45
6.2 Coupling the implement 46
6.2.1 Removing the safety device against
unauthorised use 46
6.2.2 Couple the headstock 46
6.2.3 Coupling the lower link 47
6.2.4 Coupling the top link 47
6.2.5 Lift parking supports 49
6.2.6 Coupling the hydraulic hose lines 49
6.2.7 Coupling the power supply 51
6.2.8 Swivelling the plough body into
transport position 51
6.2.9 Installing the rear lighting 52
6.3 Preparing the implement for
operation 52
6.3.1 Manual adjustment of the working
width of the plough bodies 52
6.3.2 Adjusting the tilt angle of the plough
relative to the tractor 54
6.3.3 Manual adjustment of the plough
body working depth 55
6.3.4 Hydraulic adjustment of the plough
body working depth 56
6.3.5 Preparing the disc coulter for
operation 58
6.3.6 Preparing the skimmers for operation 59
6.3.7 Setting the tripping force for the
central overload safety 61
6.3.8 Adjusting the tripping force of the
decentralised overload safety 62
6.3.9 Adjusting traction assistance 63
6.3.10 Adjusting the packer arm with
packer catch hooks 65
6.4 Preparing the machine for road
travel 66
6.4.1 Checking the pre-tension of the
overload safety 66
6.4.2 Moving the packer arm into
transport position 66
6.4.3 Swivelling the plough body into
transport position 67
6.4.4 Installing the rear lighting 68
6.4.5 Move front identification into
transport position 69
7Using the implement 70
7.1 Removing the rear lighting 70
7.2 Bring front identification into
parking position 70
7.3 Moving the plough bodies into
working position 71
7.4 Bring packer arm into working
position 72
7.5 Hydraulic adjustment of the
plough body working width 72
7.6 Adjusting the front furrow width 73
7.7 Using the implement 73
7.8 Turning on the headlands 74
8Eliminating faults 75
9 Parking the implement 77
9.1 Removing the rear lighting 77
9.2 Bring front identification into
parking position 77
9.3 Lower parking supports 78
9.4 Parking the implement on the
plough bodies 78
9.5 Uncoupling the implement 80
9.6 Uncoupling the power supply 80
9.7 Disconnecting the hydraulic
hose lines 81
9.8 Putting on the safety device
against unauthorised use 82
10 Repairing the machine 83
10.1 Maintaining the machine 83
10.1.1 Maintenance schedule 83
10.1.2 Checking the hydraulic hose lines 84
10.1.3 Checking the condition of wear parts 85
10.1.4 Checking the bolted connections 86
10.1.5 Check the bolts on the headstock 87
10.1.6 Checking the wheels 87
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II

10.1.7 Checking the hub bearing 88
10.1.8 Changing the tyres 88
10.1.9 Checking the top link pin and lower
link pin 88
10.2 Cleaning the implement 89
10.3 Lubricating the implement 90
10.3.1 Overview of lubrication points 91
10.4 Storing the implement 93
11 Loading the machine 94
11.1 Lifting the implement 94
11.2 Lashing the implement 95
12 Appendix 96
12.1 Bolt tightening torques 96
12.2 Other applicable documents 97
13 Directories 98
13.1 Index 98
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About this operating manual 1
1.1 Diagrams
1.1.1 Warnings and signal words
Warnings are marked with a vertical bar with a
triangular safety symbol and the signal word. The
signal words "DANGER", "WARNING" or "CAUTION"
describe the severity of the potential danger and have
the following meanings:
DANGER
Indicates a direct threat with high risk for
severe physical injury, such as loss of
limbs or death.
WARNING
Indicates a possible threat with moderate
risk for severe physical injury or death.
CAUTION
Indicates a threat with low risk for light or
moderately severe physical injuries.
1.1.2 Further instructions
IMPORTANT
Indicates a risk for damage to the
implement.
CMS-T-00000081-D.1
CMS-T-005676-C.1
CMS-T-00002415-A.1
CMS-T-00002416-A.1
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ENVIRONMENTAL INFORMATION
Indicates a risk for environmental damage.
NOTE
Indicates application tips and instructions for
optimal use.
1.1.3 Instructions
Numbered instructions
Actions that have to be performed in a specific
sequence are represented as numbered instructions.
The specified sequence of the actions must be
observed.
Example:
1. Instruction 1
2. Instruction 2
1.1.3.1 Instructions and responses
Reactions to instructions are marked with an arrow.
Example:
1. Instruction 1
Reaction to instruction 1
2. Instruction 2
1.1.3.2 Alternative instructions
Alternative instructions are introduced with the word
"or".
CMS-T-00000473-B.1
CMS-T-005217-B.1
CMS-T-005678-B.1
CMS-T-00000110-B.1
1 | About this operating manual
Diagrams
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Example:
1. Instruction 1
or
Alternative instruction
2. Instruction 2
Instructions with only one action
Instructions with only one action are not numbered,
but rather shown with a arrow.
Example:
Instruction
Instructions without sequence
Instructions that do not require a specific sequence
are shown as a list with arrows.
Example:
Instruction
Instruction
Instruction
1.1.4 Lists
Lists without an essential order are shown as a list
with bullets.
Example:
Point 1
Point 2
1.1.5 Item numbers in figures
A framed number in the text, e.g. a
1
, indicates an
item number in an adjacent figure.
CMS-T-005211-C.1
CMS-T-005214-C.1
CMS-T-000024-A.1
CMS-T-000023-B.1
1 | About this operating manual
Diagrams
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1.2 Other applicable documents
A list of other applicable documents can be found in
the Appendix.
1.3 Your opinion is important
Dear reader, our operating manuals are updated
regularly. Your suggestions for improvement help us
to create ever more user-friendly operating manuals.
Please send us your suggestions by post, fax or
email.
Fax: [phone]
Postfach 51
AMAZONEN-WERKE H. Dreyer SE & Co. KG
Technische Redaktion
D-49202 Hasbergen
E-Mail: [email protected]
CMS-T-00000616-B.1
CMS-T-000059-C.1
1 | About this operating manual
Other applicable documents
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