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P.O. Box 309, Menomonee Falls, WI USA 53052-0309
PHONE 800.BRADLEY (800.272.3539) FAX 262.251.5817
bradleycorp.com
Installation
HDWL-INSTR-003 Rev. D; ECN 13-14-030B
© 2013 Bradley
Page 1 of 15 8/29/2013
Plastic Laminate
Restroom Partitions
Ceiling-Hung — Series 600
Table of Contents
Pre-Installation Information ....................2
Layout Dimensions for Brackets ................3
Mounting Brackets to Wall .....................4
Leveling Brackets to Pilasters ..................5
Mounting Brackets to Pilasters ...............5–6
Pilaster Mounting Hardware ...................6
Panels & Pilasters .........................7–8
Pilaster Shoes ..............................9
Hinges .................................9–11
Latch and Strike/Keeper ..................12–13
Urinal Screens ..........................14–15
IMPORTANT
Read this installation manual completely to ensure proper installation, then file it with the owner
or maintenance department. This installation manual provides instruction for the assembly of
normal partition configurations and standard components. Non-standard configurations or
components including but not limited to curved or angled walls, partial walls, oversized panels,
or modified hardware are not covered in this manual. Compliance and conformity to local codes
and ordinances is the responsibility of the installer.
Separate parts from packaging and make sure all parts are accounted for before discarding
packaging material. If any parts are missing, do not begin installation until you obtain the missing
parts. To prevent warping, always lay the material flat. Do not lean the material against the wall or
stack unevenly.
Before beginning installation, make sure that the wall and floor backing are adequate to support
the secure mounting of the toilet compartment units.
To minimize break-out, always use a support block when drilling through plastic laminate
material. Use caution when drilling. Accuracy is important!
Product warranties and parts information may be found on Bradley's web site at bradleycorp.com.
Installation
THIS
SIDE
UP
Packing List
•
•
•
•
*HDWL-INSTR-003*
For Standard Height
Doors and Panels Only
2
Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation
8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B
Supplies Required:
• Chalk line and pencil
• Tape measure and 4' level
• Jigsaw (or hacksaw) and circular saw
• Two spring clamps
• ¹⁄₈", ⁵⁄₃₂", ¼", and ³⁄₈" drill bits
• Power drill or screw gun with drill bit extension
• ⁵⁄₁₆" ceramic tile and masonry drill bit
• Hammer drill
• Spacer, 12" (305mm) high and strong enough to
support weight of panel
Hardware Provided
1¼" Sq. x Ø ³⁄₈"
Washer, Beveled
FAST-T680
³⁄₈-16 Hex Nut
FAST-T375
³⁄₈" Flat
Washer
FAST-L376
#14-16 Plastic
Anchor
FAST-T373
#14 x 2"
Button-Head
Sheet Metal Screw
Torx-T27 Drive
FAST-Z002
(Chrome Plated)
#14 x 2"
Button-Head
Sheet Metal Screw
Torx-T27 Drive
FAST-P002
(Stainless)
#10 x ⁵⁄₈"
Button-Head
Sheet Metal Screw
Torx-T27 Drive
FAST-Z0019
#14 x ⁵⁄₈"
Button-Head
Sheet Metal Screw
Torx-T27 Drive
FAST-Z0016
#10 x 1"
Button-Head
Sheet Metal Screw
Torx-T27 Drive
FAST-Z0028
#10 x ¾"
Flat-Head Sheet
Metal Screw
Torx-T25 Drive
FAST-Z0006
#10-24 x ¾"
Button-Head
Barrel Nut
Torx-T27 Drive
FAST-P003
(Stainless)
#10-24 x ¾"
Button-Head
Barrel Nut
Torx-T27 Drive
FAST-Z003
(Chrome Plated)
#10-24 x ½"
Button-Head
Shoulder Screw
Torx-T27 Drive
FAST-S0018
#10-24 x ¾"
Button-Head
Shoulder Screw
Torx-T27 Drive
FAST-P004
(Stainless)
#10-24 x ¾"
Button-Head
Shoulder Screw
Torx-T27 Drive
FAST-Z004
(Chrome Plated)
#10-24 x 1"
Button-Head
Shoulder Screw
Torx-T27 Drive
FAST-Z004A
(Chrome Plated)
#10-24 x 1"
Button-Head
Shoulder Screw
Torx-T27 Drive
FAST-P004A
(Stainless)
#10-24 x 2"
Flat-Head
Machine Screw
Torx-T25 Drive
FAST-Z0027
³⁄₈-16 x 6"
Threaded Rod
FAST-T5416
³⁄₈" Lockwasher
FAST-T377
Example of Submittal Drawing
¼"- 14 x ⁵⁄₈"
Sheet Metal Screw
Torx-T27 Drive
FAST-S355A
61¼"
(1556mm)
to face
60½"
(1537mm)
wall to
centerline
36"
(914mm)
center to
center
36"
(914mm)
24"
(610mm)
24"
(610mm)
10"
(254mm)
3" (76mm)
1" (25mm) gap
1"
(25mm)
gap
½"
(13mm)
gap
3"
3½"
1½"
20½"
8½"
58½"
(1486mm)
58½"
(1486mm)
3
Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600
Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013
1Layout Dimensions - Stirrup Bracket (Standard)
When installing the partition components, consult
the applicable Mills Partition submittal drawing
for compartment layout dimensions.
When installing the partition components, consult
the applicable Mills Partition submittal drawing
for compartment layout dimensions.
Pilaster centerline: Measure from
the back wall forward to the face of the
compartment, subtract ⁵⁄₈" (16mm) and
mark this location on the ceiling (“A”).
Mark the same measurement on the
opposite end of your layout (“A1”) and
draw a straight line connecting both
marks.
FOR FREESTANDING (FS)
PARTITIONS: Refer to submittal
drawings and determine the
approximate location of the outside
panels. Establish dimensions “A” and
“A1” as explained above.
A
Panel centerline: Measure the stall
width across the back wall and
place a mark at the top of the rear
wall (“B”). Repeat this step for each
panel, starting each measurement
from the last panel centerline (“B1”).
B
Stirrup brackets: Draw a plumb line on all walls from each
pilaster and panel centerline. From the highest point in the
room, measure 18" (457mm) and 64" (1626mm) from the floor
and place a mark on the pilaster/panel plumb line. These marks
represent the hole center line of the stirrup brackets. Use a
level to transfer that mark to all other plumb lines (“C”).
C
*
"C"
*
"C"
C
LC
L
C
L
C
L
"A"
"B"
"A1"
"B1"
*
"C"
*
"C"
C
L
*
"C"
C
L
*
"C"
*
"C"
C
LC
L
C
L
C
L
"A"
"B"
"A1"
"B1"
*
"C"
Panel
plumb line
Pilaster
plumb line
64"
(1626mm)
18" (457mm)
Pilaster centerline: Measure from
the back wall forward to the face of the
compartment, subtract ⁵⁄₈" (16mm) and
mark this location on the ceiling (“A”).
Mark the same measurement on the
opposite end of your layout (“A1”) and
draw a straight line connecting both
marks.
FOR FREESTANDING (FS)
PARTITIONS: Refer to submittal
drawings and determine the
approximate location of the outside
panels. Establish dimensions “A” and
“A1” as explained above.
A
Panel centerline: Measure the stall
width across the back wall and place
a mark at the top of the rear wall
(“B”). Repeat this step for each panel,
starting each measurement from the
last panel centerline (“B1”).
B
Panel
plumb line
Pilaster plumb line
1a Layout Dimensions - Continuous Bracket (Optional)
Continuous brackets: Draw a plumb line on all walls from each
pilaster and panel centerline. From the highest point in the room,
measure 12½" (318mm) (for stainless steel) or 12¼" (311mm) (for
aluminum) from the floor and place a mark on the pilaster/panel plumb
line. Use a level to transfer that mark to all other plumb lines (“C”).
C
4
Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation
8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B
2Stirrup Brackets to Wall (Standard)
established level line
pilaster/panel plumb line
floor
C
LPlace the center of each stirrup
bracket at the established level
line. Center the bracket opening
on the pilaster/panel plumb line.
A
Insert the plastic anchors
in all holes and secure the
brackets to the wall with the
#14 x 2" (chrome plated)
screws provided.
C
On end panel and pilaster applications, position the bracket
with the ear facing toward the inside of the stall.
Using the bracket as a
template, mark the hole
locations on the wall. Remove
the bracket and drill a Ø ⁵⁄₁₆"
hole (min. 2" [51mm] deep) at
each hole location.
B
One-Eared
Bracket
Two-Eared
Bracket
2a Continuous Brackets to Wall (Optional)
established level line
pilaster/panel
plumb line
floor
C
L
Place the bottom of each
continuous bracket at the
established level line. Center
the bracket opening on the
pilaster/panel plumb line.
A
Insert the plastic anchors
in all holes and secure the
brackets to the wall with
the #14 x 2" (stainless)
screws provided.
C
On end panel and pliaster applications, position the bracket
with the ear facing toward the inside of the stall.
Using the bracket as a
template, mark the hole
locations on the wall.
Remove the bracket
and drill a Ø ⁵⁄₁₆" hole
(min. 2" [51mm] deep)
at each hole location.
B
Pilaster bracket is shown here; 1¼" opening brackets are
for pilasters, and 1" opening brackets are for panels.
Pilaster bracket is shown here; 1¼" opening brackets are for
pilasters, and 1" opening brackets are for panels.
One-Eared
Bracket
Two-Eared
Bracket
Brackets are used as templates but since the hole patterns
may be different, the brackets may not be interchanged.
5
Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600
Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013
C
L
C
L
4Stirrup Brackets to Pilaster (Standard)
Refer to the submittal drawing to locate the split
dimension and layout location of each marked pilaster.
Measure 6" (152mm) and 52"
(1321mm) up from the bottom
of the pilaster bracket and
place a mark on the pilaster
split centerline. These marks
represent the level line for the
stirrup brackets.
Pilaster shown is for reference
only. Actual pilaster varies
depending on application.
A
6"
(152mm)
52"
(1321mm)
Split Split
3Leveling Brackets to Pilaster
Find top side of pilaster. Particle
board will be visible from top
side. Bottom side will be covered
with laminate. Pre-drilled pilasters
have notch at top side.
A
Slide shoe onto top end of pilaster. Make
sure the holes on the sides of the shoe
are towards the bottom.
B
Using the bracket as a
template, mark the hole
locations on the pilaster.
Remove the bracket and
drill Ø ¼" (6mm) holes
through the piliaster
E
Secure the bracket to the
pilaster with the #10-24 x ¾"
(chrome plated) barrel nuts and
#10-24 x 1" (chrome plated)
shoulder screws provided.
F
Line up side of bracket with the side of
pilaster. DO NOT let bracket overhang or
shoe will not slide down over the bracket.
C
Push bumps on
bracket against the top
end of the pilaster.
D
3" and 4" pilasters only have one bracket
Locate the Brackets
B
For Stirrup Bracket: Place brackets at each established level
line. Center the bracket opening on the pilaster split centerline.
Using the bracket as a template, mark the hole locations on the
pilaster. Remove the bracket and drill a Ø ⁵⁄₃₂" x ⁵⁄₈" (16mm) deep
pilot hole at each location.
For Alcove Bracket: Place the center of each bracket
at the established level line. Using the bracket as
a template, mark the hole locations on the pilaster.
Remove the bracket and drill Ø ¼" holes through the
pilaster at each pilaster bracket hole.
If installing steel reinforced pilasters refer
to label on pilaster for attaching brackets.
Secure the Brackets
C
For Alcove Brackets: Secure
the brackets to the pilasters using
the #10-24 x 1" (chrome plated)
shoulder screws and #10-24 x ¾"
(chrome plated) barrel nuts and to
the panels with the #10-24 x ¾"
(chrome plated) shoulder screws
and #10-24 x ¾" (chrome plated)
barrel nuts provided.
For Stirrup Brackets:
Secure the bracket to the
pilasters using the #14 x ⁵⁄₈"
screws provided.
Pre-drilled pilasters (Optional).
6
Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation
8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B
5Pilaster Mounting Hardware
Dim. "A" Dim. "B"
Aluminum
Bracket
¼"
(6mm)
57¾"
(1467mm)
Stainless
Steel
Bracket
½"
(13mm)
57½"
(1461mm)
4a Continuous Brackets to Pilaster (Optional)
Refer to the submittal drawing to
locate the split dimension and layout
location of each marked pilaster.
If installing steel reinforced pilasters
refer to label on pilaster for attaching
brackets.
C
L
Measure up from the bottom
of each pilaster and place
a mark on the pilaster split
centerline at dimensions "A" &
"B" for the respective bracket
(see table).
Pilaster shown is for reference
only. Actual pilaster varies
depending on application.
A
"A"
"B"
Split Split
Locate the Brackets
B
For Continuous Bracket: Place the bracket between each
established level line. Center the bracket opening on the
pilaster split centerline. Using the bracket as a template, mark
the hole locations on the pilaster. Remove the bracket and drill
a Ø ⁵⁄₃₂" x ⁵⁄₈" (16mm) deep pilot hole at each location.
For Alcove Bracket: Place the center of each bracket
at the established level line. Using the bracket as
a template, mark the hole locations on the pilaster.
Remove the bracket and drill Ø ¼" holes through the
pilaster at each pilaster bracket hole.
Secure the bracket to the
pilasters using the #14 x ⁵⁄₈"
screws provided.
CRefer to step 4 for
attachment of alcove
brackets
³⁄₈" Hex Nut
³⁄₈" Flat Washer
Beveled
Washer
Drill a ø ³⁄₈" hole in
the “C” channel.
B
Insert each threaded rod through the holes
and secure with the beveled washer (if
needed), lockwasher and nuts. Lock the
threaded rod on the underside of the channel
with the flat washer and nut. Attach a support
nut to the underside of the “C” channel at
each threaded rod (see "D" below).
C
This view is an example only. Refer to your submittal drawings to determine placement of the anchors
on the pilaster centerline for your application. Typical anchor centers are measured 1" (25mm) in from
each edge of pilaster (except 3" & 4" pilasters where only one anchor is used).
A
38" (966mm)
Pilaster
Centerline
22" (559mm) 8"
(203mm)
3"
(76mm) 26" (660mm)
3" (76mm)
max.
2¼" (57mm) max. stud projection
¾" (19mm)
Ceiling
"C" channel
"C" channel and ceiling (not included) required for ceiling hung partition installation. Starting at the highest point
in the room, adjust the
support nut approximately
¾" (19mm) down from the
finished ceiling. Level the
remaining support nuts and
washers to this height.
D
Brackets are used as templates
but since the hole patterns may be
different, the brackets may not be
interchanged.
7
Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600
Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013
6Panels and Pilasters with Stirrup Brackets (Standard)
AA
BB
C D
C
DE
Pilasters at Wall Panels with Pilasters
Slide a washer onto each threaded rod. Place a panel on the spacer and insert
the panel into the bracket.
Pilasters located at walls should be mounted first. Start at one end and install a panel, then a pilaster. Continue alternating until
installation is complete. When installing in an alcove or in-corner alcove, use an alcove bracket to secure the pilaster to the panel.
Check to make sure the pilasters are plumb and level to each other. The pilaster height can
be adjusted by moving the support nuts on the threaded rods up or down.
Set the pilaster mounting brackets onto the
mounting hardware and at the same time
placing the pilaster into the wall brackets.
Then add a washer and nut to the underside
of each stud and hand-tighten the hex nuts.
Slide a washer onto each threaded rod.
Using the brackets as templates, drill Ø ¼"
holes through the pilaster at each pilaster
bracket hole.
Using the brackets as templates, drill Ø ¼" holes
through the panel at each panel bracket hole.
Set the pilaster mounting brackets onto the
mounting hardware and at the same time
placing the pilaster into the wall brackets.
Then add a washer and nut to the underside
of each stud and hand-tighten the hex nuts.
Secure the pilaster to the brackets with the
#10-24 x ¾" (chrome plated) barrel nuts and
#10-24 x 1" (chrome plated) shoulder screws.
Secure the pilaster to the panel and the panel to the wall
brackets with the #10-24 x ¾" (chrome plated) barrel nuts
and #10-24 x ¾" (chrome plated) shoulder screws.
When installing pilasters at walls, the gaps range
from ½" to 1¼" (13mm to 32mm). Refer to your
submittal drawing for your gap sizes.
Refer to your submittal drawing and leave the appropriate gaps.
Standard gap is 1" (25mm) between the panel and wall and ½"
(13mm) between the panel and pilaster.
12" (305mm)
Spacer
8
Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation
8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B
6a Panels and Pilasters with Continuous Brackets (Optional)
AA
BB
CD
C
DE
Pilasters at Wall Pilasters with Panels
Slide a washer onto each threaded rod. Place a panel on the spacer and insert
the panel into the wall bracket.
Pilasters located at walls should be mounted first. Start at one end and install a panel, then a pilaster. Continue alternating until
installation is complete. When installing in an alcove or in-corner alcove, use an alcove bracket to secure the pilaster to the panel.
Check to make sure the pilasters are plumb and level to each other. The pilaster height can
be adjusted by moving the support nuts on the threaded rod up or down.
Set the pilaster mounting brackets onto the
mounting hardware and at the same time
placing the pilaster into the wall brackets.
Then add a washer and nut to the underside
of each stud and hand-tighten the hex nuts.
Slide a washer onto each threaded rod.
Using the bracket as a template, drill Ø ¼"
holes through the pilaster at each pilaster
bracket hole.
Using the bracket as a template, drill Ø ¼" holes
through the panel at each panel bracket hole.
Set the pilaster mounting brackets onto the
mounting hardware placing the bracket around the
panel. Then add a washer and nut to the underside
of each stud and hand-tighten the hex nuts.
Secure the pilaster to the bracket with the
#10-24 x ¾" (stainless) barrel nuts and
#10-24 x 1" (stainless) shoulder screws for
aluminum or stainless steel brackets.
Secure the pilaster to the panel and the panel to the
wall brackets with the #10-24 x ¾" (stainless) barrel
nuts and #10-24 x ¾" (stainless) shoulder screws
for aluminum or stainless steel brackets.
When installing pilasters at walls, the gaps range
from ½" to 1¼" (13mm to 32mm). Refer to your
submittal drawing for your gap sizes.
Refer to your submittal drawing and leave the appropriate gaps.
Standard gap is 1" (25mm) between the panel and wall and ½"
(13mm) between the panel and pilaster.
12" (305mm)
Spacer
9
Installation Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600
Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B 8/29/2013
8Wraparound Gravity Hinges (Standard)
7Secure Shoe to Pilaster
Measure up 1¾" (44mm) and 54²¹⁄₃₂" (1388mm)
from the bottom of the pilaster and mark a level line.
This line represents the lower hole location of the
top and bottom hinge.
A
After panels and pilasters are secured with brackets, tighten the
hex nut holding the pilaster to the mounting hardware and slide the
shoe up into position. Using the hole in the shoe as a template, drill
a Ø ⁵⁄₃₂" pilot hole all the way through the pilaster. Secure the shoe
to the pilaster with the ¼ -14 x ⁵⁄₈" fasteners provided.
A
Using the hinge as a template, align the
bottom hole with each level line and drill
Ø ¼" holes through the pilaster.
B
Before installing the hinges, make sure the door openings are the appropriate size, all pilasters are
plumb, the pilaster mounting hardware is tightened securely and the shoe is attached to the pilaster.
Determine the door swing by facing the compartment from the outside. Refer to your submittal
drawings to determine each specific door swing for your application.
Right-hand
inswing
(RHI)
Left-hand
inswing
(LHI)
Right-hand
outswing
(RHO)
Left-hand
outswing
(LHO)
54²¹⁄₃₂"
(1388mm)
54²¹⁄₃₂"
(1388mm)
1¾" (44mm) 1¾" (44mm)
Ceiling Hung
Pilaster
Wall Hung
58" (1473mm)
10
Plastic Laminate Restroom Partitions, Ceiling-Hung — Series 600 Installation
8/29/2013 Bradley • HDWL-INSTR-003 Rev. D; ECN 13-14-030B
8Wraparound Gravity Hinges (Standard)
The door hinge assembly consists of separate door and pilaster hardware.
Identical assemblies are provided for the top and bottom hinge.
Insert top nylon cam into the upper
and lower door hinge closure
bracket so the cam base is flush
with the bracket surface.
A
Insert each door hinge closure bracket
(with top cam in place) into the upper
and lower openings in the door,
anchoring with a #10 x 1" screw.
B
Connect the pilaster portions of the hinge
to the door portions of the hinges by
inserting the hinge pin through the top
and bottom of the door until the pin is
flush with the top of the door.
D
With hinges assembled to the door, set
the door on the 12" spacer. Postion the
door so that the hinge bracket wraps
around the pilaster. Starting at the top
hinge bracket hole, secure door to
pilaster with #10-24 x ¾" (chrome plated)
barrel nut and #10-24 x 1" (chrome
plated) shoulder screw.
Finished View of Hinge
EInsert bottom nylon cam into the pilaster portion
of the hinge bracket assembly. The cam should
be set to the same desired position on the upper
and lower hinge assemblies.
C
Botttom cam can be set in
different positions (-30°,
-15°, 0°, 15°, and 30°) by
sliding cam rib into the
different bracket grooves
Bottom
Cam
Bottom
Cam
Barrel
Nut
Pilaster
Hinge
Bracket
Shoulder
Screw
Screw
Closure
Bracket
Top
Cam
Hinge
Pin
Door
Pilaster portion of hinge