Sharp AR-FN7 User manual

This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
Parts marked with “ “ are important for maintaining the safety of the set.
Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
LASERPRINTEROPTIONS
FINISHER
PUNCHUNIT AR-FN7
MODEL AR-PN1
CODE : 00ZARFN7//A1E
[1] INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
[2] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 2 - 1
[3] OPERATIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
[4] DISASSEMBLY AND ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . 4 - 1
[5] MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
[6] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
[7] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1
[8] SIMULATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
[9] ELECTRICAL SECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1
[10] OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
• CIRCUIT DIAGRAM
AR-FN7
CONTENTS

AR-FN7/PN1 INTRODUCTION-1
[1] INTRODUCTION
1. Product outline
This unit is installed to the following machines to perform the after-process of output paper from a printer, a copier, or a fax machine.
A. Features
1) Employment of the through-type stapler
Employment of the through-type stapler allows to make saddle stitch by one stapler.
2) 3 kinds of auto staple functions
There are 3 staple positions available. (One position in the front, one position at the back, 2 positions at the center)
3) Saddle stitch function
Up to 10 sheets of paper can be stapled at the center and folded into two and discharged.
4) Punch function (Option)
By installation of a puncher unit, paper can be punched to make holes for a binder. (Applicable for 64 - 128g/m². OHP films cannot be used.)
2. Configuration
1. Before installation of this unit, the large-capacity tray (AR-DU3 or AR-DU4) must be installed in advance.
(When installing the AR-DU3/DU4, the option power unit (AR-DC1) is required.)
2. When installing this unit, the duplex module (AR-DU3) must be installed together.
3. This unit cannot be installed with the following units:
•Duplex module (AR-DU4) with the manual paper feed tray
•Paper exit tray (AR-TE4)
•Multi-purpose tray (AR-MU1)
•Finisher (AR-FN6)
Applicable models AR-P350 / P450, AR-M350 / M450
DM-3500 / 3501 / 4500 / 4501, DM-3551 / 4551
AR-D14
AR-MU1
AR-DC1 AR-D13
AR-TE4
AR-FN7
AR-FN6
AR-DU3
AR-DU4
Output units
AR-FN7
AR-PN1
Scanner rack
Saddle stitch finisher
Punch unit
=Any of the units must be installed together.
Multi purpose drawer
Stand/3 x 500 sheet paper drawer
Stand/MPD & 2000 sheet
Duplex module/bypass tray
Duplex module
B/W scanner module/DSPF
Saddle stitch finisher
Finisher
Mail-bin stacker
Exit tray
Punch unit
PS3 expansion kit
Facsimile expansion kit
Print server card
Hard disk drive
Power supply unit
Upper exit tray extension
Multi-function controller board
Fax memory (8 MB)
Network scanner expansion kit
*1
*1
*1
Simultaneous
installation
not allowed
Simultaneous installation not allowed
Simultaneous installation not allowed
Simultaneous installation is required
Simultaneous
installation is required
!"#

AR-FN7/PN1 INTRODUCTION-2
3. Specifications
A. AR-FN7
(1) Basic specifications
(2) Finishing section
(3) Saddle stitch section
B. AR-PN1
Type Console type finisher
Transport speed 35/45 ppm
Transport reference Center reference
Tray type
(Number of trays) Upper tray Lift-up/down offset tray
Lower tray Book tray for saddle stitch
Paper exit direction Face down
Paper exit paper size A3, B4, A4, A4R, B5, B5R, A5R,
11" x 17", 8.5" x 14", 8.5" x 13",
8.5" x 11", 8.5" x 11"R,
5.5" x 8.5"R
Executive
Power consumption 50W or below
Power source Supplied from the option power
(DC24V, ???A)
External dimensions (W x D x H) 532 x 600 x 467mm
Occupying dimensions (W x D)
Weight About 39kg
Capacity of
paper exit and
load
Non-staple 1,000 sheets (Small size)
500 sheets (Large size)
Staple sort 30 sheets
Max 1,000 sheets (Small size)
500 sheets: (Large size)
Large size A3, B4
11" x 17", 8.5" x 14", 8.5" x 13"
Small size A4R, B5, B5R, A5R,
8.5" x 11", 8.5" x 11"R, 5.5" x 8.5"R
Executive
Offset function Provided
Paper size which
can be stapled A3, B4, A4, A4R, B5, B5R
11" x 17", 8.5" x 14", 8.5" x 13", 8.5" x 11", .5" x 11"R
Kinds and
weights of paper
to be discharged
Normal paper 60 - 12g/m² (16 - 34lbs)
Index paper 176g/m² (47lbs)
Cover paper 200 - 205g/m², 54 - 55lbs
OHP
Quantityofpaper
to be stapled
(Max.)
50 sheets
(Small size, 128g/m² x 2 + 80g/m² x 48)
25 sheets (Large size, 80g/m² x 25)
Large size A3, B4,
11" x 17", 8.5" x 14", 8.5" x 13"
Small size A4, A4R,
8.5" x 11", 8.5" x 11"R, B5
Stapling 3 kinds
(One in the front, one at the back: two positions)
2-position stapling: Front stapling, A3, B4, 11" x 17",
8.5" x 14", 8.5" x 13", A4, 8.5" x 11", B5 only
Staple supply Staple cartridge replacement
Staple detection Staple empty detection
Cartridge empty detection
Staple jam detection
Stapling type Center stapling: Center folding
Stapling position 1200mm pitch from the paper center
Weight of paper applicable for
saddle stitch A3, A4R, B4,
11" x 17", 8.5" x 11"R
Paper size 64 - 80g/m²
(Cover: 64 - 128g/m²)
Book tray stacking type Fixed
Quantity of paper to be stapled 10 sets (6 - 10 pages)
20 sets (1 - 5 pages)
Type Punch unit
No. of punch holes/Hole diameter 2 holes / 6.5mm
Intervals between punch holes 80±1mm
Size of paper applicable for punching Max. A3, Min. B5R
Quantity of paper applicable for punching
$ !"#

AR-FN7/PN1 INTRODUCTION-3
4. Identification of each section
A. Cross section
(1) Finisher section
Fig. F01-301-01
(2) Saddle section
Fig. F01-301-02
(3) Puncher section (Option)
Fig. F01-301-03
[1] Paper exit tray
[2] Alignment plate (Front, back)
[3] Paddle
[4] Paper exit roller
[5] Process tray stopper
[6] Transport roller
[7] Puncher section (Option)
[8] Paper exit belt
[9] Bundle exit roller
[10] Stapler
[11] Saddle section
[1] [2]
[8]
[3] [7][5][4] [6]
[9] [10] [11]
[1] Book making stopper
[2] Book making tray
[3] Bundle transport roller
[4] Book making exit roller
[5] Paper folding roller
[6] Paper pushing plate
[1] Dice
[2] Cam
[3] Punch
[4] Punch dust box
[5]
[3] [4][2] [6]
[1]
[3][1] [2] [4]
% !"#

AR-FN7/PN1 UNPACKING AND INSTALLATION-1
[2] UNPACKING AND INSTALLATION
1. AR-FN7
<Before installation>
•For installation of the AR-FN7, the option desk (the AR-D13, a large-
capacity paper feed desk, or the AR-D14, a 3-stage paper feed desk)
and the duplex module (AR-DU3) must be installed in advance.
In addition, the power unit (AR-DC1) is also required.
1) Turn off the main switch of the printer.
<1>Turn off the main switch on the front panel of the printer.
<2>Disconnect the power plug of the printer from the power outlet.
2) Attach the locking plate to the duplex module.
<1>Remove the fixing screw which is on the rear side of the duplex
module.
<2>Use a screwdriver (+) to make a hole through the installing hole in
the front side of the duplex module. Remove burrs with a screwdriver
(-) from the hole.
<3>Install the locking plate to the duplex module with two fixing screws.
3) Process the paper feed desk.
<1>Release lock of the left adjuster at the left lower side of the paper
feed desk, and remove the left adjuster.
<2>Use a screwdriver to make 4 holes through 4 installing holes of the
paper feed desk, and remove burs from the holes with a screwdriver
(-).
4) Attach a grounding plate to the paper feed desk.
<1>Remove two screws which are fixing the external cabinet of the
paper feed desk.
<2>Install the grounding plate F and the grounding plate R to the paper
feed desk with fixing screws (2pcs. for each).
5) Install the staple unit to the finisher.
<1>Open the front cabinet of the finisher, and insert the staple unit into
the finisher.
Plate A:
1pc.
Front cover:
1pc.
Locking plate:
1pc.
Screw A:
6pcs. Screw B:
4pcs. Screw D:
1pc. Screw E:
2pcs.
Screw C:
8pcs.
Connecting
plate:
1pc.
Fixing plate:
1pc.
Grounding
plate F:
1pc.
Grounding
plate R:
1pc.
Plate F:
1pc. Plate R:
1pc.
<Items packed together>
Tray:
1pc.
Staple unit:1pc.
"OFF"
Locking plate
Fixing screw
Fixing screw C
Fixing screw C
1
2
3
Mounting
hole
Mounting
hole
Left adjuster
Fixing
screw C Fixing
screw C
External
cabinet
fixing screw
External
cabinet
fixing screw
Grounding plate R
Grounding plate F
! #$! %&'(

AR-FN7/PN1 UNPACKING AND INSTALLATION-2
<2>Install the fixing plate with the fixing screw.
6) Install the cover to the finisher.
<1>Install plate A to the position shown in the figure below, and fix it with
two fixing screws.
<2>Install plate F and plate r to their position shown in the figure below
and fix them with fixing screws (2 pcs. for each).
<3>Insert the pawl of the lower side of the front cover into the mounting
hole of plate F, and fix it with four fixing screws.
7) Install the tray.
<1>Hang two pawls of the tray on the installing section of the machine,
and fix them with two fixing screws A.
8) Connect the finisher to the paper feed desk.
<1>Remove the cover from the finisher stand.
<2>Install the connecting plate to the finisher with two fixing screws A.
<3>Install the cover to the original position.
<4>Install the finisher to the paper feed desk with two fixing screws C.
9) Check and adjust the height of the finisher.
* Move the finisher toward the printer, and check to insure that the
guide pin of the locking plate in inserted into the connection hole of
the finisher smoothly. If not, adjust as follows.
a. When the guide pin of the locking plate is aligned with the
connection hole of the finisher:
<1>Push the finisher into the machine.
<2>If the upper and lower clearances between the printer and the
finisher are not even, remove the cap on the front/rear side of the
finisher stand with a screwdriver, remove the fixing screw (1pc for
each) of the sub cover in the front/rear side, and remove the sub
cover.
<3>Loosen the fixing screws (4 pcs.) in the adjustment section of the
finisher shown in the figure, and adjust the height adjustment screws
the front and at the back so that the clearances are even.
Front cover
Pawl
Pate A
Pate F
Pate R
Fixing screw E
Fixing screw A
Fixing screw A
Fixing screw B
Fixing screw A
1
2
2
3
Fixing screw A
Pawl
Pawl
Tray
Fixing screw C
Connecting plate
Paper feed desk
Guide pin
Connection hole
! #$! %&'(

AR-FN7/PN1 UNPACKING AND INSTALLATION-3
<4>When the clearances are adjusted to be even, tighten the fixing
screws (4 pcs.) in the adjustment section, and install the cap and the
sub cover.
b. When the guide pin of the locking plate is not aligned with the
connection hole of the finisher:
<1>For the rear side, loosen the two fixing screws of the adjustment
section at the rear as shown in the figure.
<2>Turn the height adjustment screw to adjust so that the guide pin of
the locking plate is aligned with the connection hole of the finisher.
<3>For the front side, remove the cap from the front side of the finisher
stand with a screwdriver (-). Loosen the fixing screw of the
adjustment section on the front side similarly to the rear side. Turn
the height adjustment screw to adjust so that the external line of the
finisher front cover is aligned with the external line of the machine as
shown in the figure.
<4>Check that the guide pin is inserted into the hole smoothly, and
tighten the fixing screws of the adjustment section on the front side
and the rear side.
<5>Perform the clearance adjustment between the finisher and the
printer with procedures of a.
10) Remove the AC inlet cover from the rear cabinet of the paper feed
desk.
<1>Remove the fixing screw of the AC inlet cover, and remove the AC
inlet cover.
11) Connect the connector of the finisher.
<1>Connect the connector of the finisher to the paper feed desk.
<2>Tighten the fixing screw of the connector.
12) Turn on the main switch of the printer.
<1>Insert the power plug of the printer into the power outlet.
<2>Turn on the main switch of the printer.
Clearanc
e
Clearanc
e
Finisher
stand
Sub cover
Sub cover
Fixing screw
Fixing screw
Adjustment section
fixing screw Adjustment section
fixing screw
Height
adjustment
screw
Cap Cap
F side
R side
Adjustment section
fixing screw
Adjustment section
fixing screw
Height
adjustment
screw
Height
adjustment
screw
Cap
Cap
F side
R side
Front cover
External
cabnet line
Fixing screw
AC inlet cover
Fixing screw
Connector
"ON"
) ! #$! %&'(

AR-FN7/PN1 UNPACKING AND INSTALLATION-4
2. AR-PN1
<Before installation>
* For installation of the AR-PN1, the saddle finisher (AR-FN7) must be
installed in advance.
1) Turn off the main switch of the printer.
<1>Turn off the main switch of the printer.
<2>Disconnect the power plug of the printer from the power outlet.
2) Remove the right front cover of the finisher.
<1>Remove four fixing screws of the front cover, and remove the front
cover.
<2>Remove the fixing screw of the sub cover, and remove the sub cover.
<3>Remove three fixing screws of the stand cover, and remove the stand
cover.
3) Remove the front cabinet and the rear cabinet of the finisher.
<1>Open the front cover of the finisher, and remove the jam process dial.
<2>Remove four fixing screws of the front cabinet, and pull out the staple
unit until it stops, and remove the front cabinet.
<3>Remove three fixing screws of the rear cabinet, and remove the rear
cabinet.
* At that time, remove the interface harness from the rear cabinet
removing port.
<Items packed together>
Harness A (purple):1pc. Harness B (orange):1pc.
Fixing screw:1pc. Dust box label:1pc.
"OFF"
Fixing screw
Fixing screw
Front cover
Stand cover
Sub cover
Fixing screw
Fixing screw
Fixing screw
Fixing screw
Jam process dial
Staple unit
Front cabinet
Fixing screw
Fixing screw
Rear cabinet
Interface harness
Interface harness
removing port
Fixing screw
Fixing screw
* ! #$! %&'(

AR-FN7/PN1 UNPACKING AND INSTALLATION-5
4) Remove the upper cover.
<1>Remove three fixing screws of the upper cover, and remove the
upper cover.
<2>Disengage four pawls of the removed upper cover, and separate it
into upper and lower portions, and reuse the upper portion.
5) Install the punch unit.
<1>Insert two bosses of the punch unit into the boss holes of the finisher,
and fix the unit with three fixing screws.
Note:Use one fixing screw which is packed together and two fixing
screws which were removed in procedure 4).
6) Connect the punch unit harness to the finisher PWB.
<1>Remove the clamp which is fixing the harness. Wire the harness A
(purple) and harness B (orange) as shown in the figure, and fix them
with the clamp.
7) Install the covers which were removed.
<1>Hang two pawls of the upper cover on the unit and fix it with three
fixing screws.
<2>Pass the interface harness of the rear cabinet, and fix with three
screws.
Upper cover
Fixing screw
Fixing screw
Upper cover
Fixing screw
Fixing screw
Boss
Boss
Boss hole
Boss hole
Punch unit
Fixing screw
(Items packed together)
Harness A (purple)
Harness A (purple)
Harness B (orange)
Harness B (orange)
Clamp
Clamp
1
Upper cover
Fixing screw
Fixing screwFixing screw
2
Rear cabinet
Interface harness
Interface harness
removing port
Fixing screw
Fixing screw
+ ! #$! %&'(

AR-FN7/PN1 UNPACKING AND INSTALLATION-6
<3>Install the front cabinet to the original position, push the staple unit
into the machine, and fix it with four fixing screws.
* When installing, insert the projection (B) of the lock release lever into
the latch arm hole (C).
* After installation, release the latch and move the lever to check that it
slides smoothly.
* If it does not move smoothly, disengage the pawl on the lower side of
the release lever with a screwdriver (-) and remove the lever. Then
insert is again.
<4>Install the jam process dial, and close the front cover.
8) Install the right front cover of the finisher.
<1>Install the front cover with four fixing screws.
<2>Install the stand cover with three fixing screws, and install the sub
cover with one fixing screw.
9) Attach the dust box label to the upper cover.
<1>Attach the dust box cover to the position shown in the figure below.
10) Connect the connector to the paper feed desk, and connect the AC
cord of the power unit to the printer.
<1>Connect the connector of the interface harness of the finisher to the
paper feed desk, and tighten the connector fixing screw.
<2>Connect the AC cord of the power unit to the inlet connector of the
printer as shown in the figure.
11) Turn on the main switch of the printer.
<1>Insert the power plug of the printer to the power outlet.
<2>Turn on the main switch of the printer.
3
Staple unit
Front cabinet
Fixing screw
Fixing screw
Latch arm Pawl (D)
Lock release lever (A)
Projection (B)
Jam process dial
Front cover
Fixing screw
Fixing screw
Stand cover
Sub cover
Fixing screw
Fixing screw
Fixing screw
Fixing screw
AC cord
Connector
Fixing screw
"ON"
, ! #$! %&'(

COPYRIGHT
©
2001 CANON INC.2001 2001 2001 2001 CANON SADDLE FINISHER G1 REV.0 MAR.2001
CHAPTER 2
OUTLINE OF OPERATION
#ChapterCover.p65 3/28/01, 12:05 PM2

2-1
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR.2001
CHAPTER 2 OUTLINE OF OPERATION
1 Basic Operations
1.1 Specifications
The finisher serves to deliver sheets coming from its host machine. The mode of delivery
may be non-sort stack, job offset*, or staple delivery.
The saddle unit built into the finisher is used to fold a stack of sheets coming from the fin-
isher unit in half for delivery.
All these operations are controlled by various commands sent by the host machine in ad-
dition to the commands from the finisher controller PCB.
The puncher unit (option) is designed for installation to the pickup assembly of the fin-
isher, and is used to punch holes in sheets coming from the host machine.
The above operations are controlled with various commands from the finisher controller
PCB as well as the commands from the punch controller PCB.
Puncher unit drive
system (puncher unit;
option)
Alignment drive system
Stapler drive system
Delivery drive system
Feed drive system
Tray drive system
Saddle unit
drive system
Control system
F02-101-01
The position of delivery is shifted to the front/rear for each stack to assist
sorting.
Chap02.p65 3/28/01, 12:07 PM1

2-2
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR.2001
CHAPTER 2 OUTLINE OF OPERATION
1.2 Outline of the Electrical Circuitry
The sequence of finisher operations is controlled by the finisher controller PCB. The fin-
isher controller PCB is a 16-bit microprocessor (CPU), and is also used for combination
with the host machine (serial).
The finisher controller PCB drive motors and other loads in response to the various com-
mands from the host machine. It also communicates such data as on the states of various
sensors and switches to the host machine by way of the serial communication line.
The ICs mounted to the finisher controller PCB have the following functions:
Host machine DC
controller PCB
CPU
Punch controller
PCB
Finisher
controller
PCB
IC13
CPU
IC12
EEP-ROM
IC11
Communica-
tion IC
IC6
EP-ROM
IC1
Regulator IC
Motor
Clutch
Switch
Sensor
Motor
Sensor
Finisher unit
Puncher unit (option)
• IC13 (CPU)
Controls sequence of operations.
• IC12 (EEP-ROM)
Backs up adjustment settings.
• IC6 (EP-ROM)
Stores sequence programs.
• IC11 (communication IC)
Communicates with the host machine.
• IC1 (regulator IC)
Generates 5 V.
F02-102-01
F02-102-01 shows the flow of signals between finisher and options controller:
Chap02.p65 3/28/01, 12:07 PM2

2-3
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001
CHAPTER 2 OUTLINE OF OPERATION
1.3 Inputs to and Outputs from the Finisher Controller PCB
1.3.1 Inputs to the Finisher Controller PCB (1/2)
Inlet sensor
Paddle home
position sensor
Swing guide
home position
sensor
Aligning plate
home position
sensor (front)
Aligning plate
home position
sensor (rear)
Delivery belt
home position
sensor
Processing
tray sensor
PI7
PI6
PI5
PI4
PI3
PI2
PI1 CN44-3
-2
-1 CN16-10
Finisher controller PCB
When the sensor
detects paper, ‘1’ .
+5 V
ENT_S
+5 V
PDL_HP
+5 V
F JOG_HP
When the aligning
plate (rear) is at
home position, ‘1’.
+5 V
R JOG_HP
+5 V
ADJ_TRAY_S
When the delivery belt
is at home position, ‘1’.
+5 V
EJCT_BLT_HP
+5 V
BDL_ROL_HP
-11
-12
-2
CN43-1
-3 -2
CN42-3
-1
CN9-1
-2
-3
CN51-1
-2
-3 When the paddle is at
home position, ‘1’.
CN55-3
-2
-1 CN9-7
-8
-9
-2
CN54-1
-3 -2
CN53-3
-1 When the swing guide
is at home position, ‘1’.
Tray paper sensor
Paper surface
sensor
Folding position
sensor
PI10
PI9
PI8 When paper is present
on the tray, ‘1’.
+5 V
TRY_EMPS
When the paper
surface is detected,
‘1’.
+5 V
LVL_S
+5 V
BIND_P
CN4
-2
-3
CN23-3
-2
-1 When the aligning
plate (front) is at
home position, ‘1’.
CN5-13
-14
-15
CN36-3
-2
-1
CN30-3
-2
-1 CN5-1
-2
-3
-2
CN29-1
-3 -8
CN28-9
-7 When the sensor
detects paper, ‘1’.
CN31-3
-2
-1 -4
-5
-6
CN32-3
-2
-1 -7
-8
-9
-4
-5
-6
-7
-8
-9
-6
-5
-4
-3
-2
-1
CN35-3
-2
-1 CN5-10
-11
-12
-2
CN34-1
-3 -2
CN33-3
-1
CN39-3
-1
-2 CN16-1
-3
-2
-3
CN38-1
-2 -7
CN37-9
-8
BIND_L When paper is
detected, ‘0’.
When LED is lit, ‘1’.
F02-103-01
Chap02.p65 3/28/01, 12:07 PM3

2-4
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR.2001
CHAPTER 2 OUTLINE OF OPERATION
1.3.2 Inputs to the Finisher Controller PCB (2/2)
Folding home
position sensor
Stack feed roller
(upper) home
position sensor
Bind tray sensor
Staple/fold motor
clock sensor
Shift upper limit
sensor
Shift motor clock
sensor
Shift lower limit
sensor
PI17
PI16
PI15
PI14
PI13
PI12
PI11 CN40-3
-2
-1 CN16-4
Finisher controller PCB
When at folding home position,‘0’.
+5 V
BIND_HP
+5 V
BIND_ROL_HP
+5 V
BIND_CLK
When the tray is at the
upper limit, ‘1’.
+5 V
SIFT_UPLMT
+5 V
SIFT_DNLMT
While the shift motor
is rotating, alternates
between ‘1’and ‘0’.
+5 V
SIFT_CLK
+5 V
BIND_EMPS
-5
-6
-5
CN38-4
-6 -5
CN37-6
-4
-7
-8
-9
CN41-3
-2
-1 When the stack feed roller
(upper) is at home position, ‘1’.
CN47-3
-2
-1 CN15-1
-2
-3 When the sensor
detects paper, ‘1’.
Front door sensor
Upper cover sensor
PI23
PI22
When the front door
is open, ‘1’.
+5 V
FDOOR_S
When the upper cover
is open, ‘1’.
When the paper is
full, ‘1’.
+5 V
TOPCOV_S
CN9-6
-4
-5
CN52-1
-3
-2 When the staple/fold motor is
rotating, alternates between
‘1’and ‘0’.
CN15-10
-11
-12
CN50-3
-2
-1
CN49-3
-2
-1 CN15-7
-8
-9 When the tray is at the
lower limit, ‘1’.
CN48-3
-2
-1 -5
-6
CN25-3
-2
-1 -8
-9
CN24-3
-2
-1 CN4-4
-5
-6
Full stack sensor
PI24 +5 V
PAPER_F
CN73-3
-2
-1 CN19-1
-2
-3
-7
-8
-9 -3
-2
-1
CN15-4
CN4-7
MS1
Joint switch N. O. +24 VP
When the front
door is closed, ‘1’.
MS2
MS3
Front door switch
Stapler safety
switch
N. O.
N. O.
JOINT SW
FRONT SW
STPLSAFE SW
CN69-2
-1
CN8-6
-5
CN8-4
-3
CN8-2
-1
CN68-2
-1
CN66-2
-1 When the swing
guide is closed, ‘1’.
When connected to
the host machine,‘1’.
F02-103-02
Chap02.p65 3/28/01, 12:07 PM4

2-5
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001
CHAPTER 2 OUTLINE OF OPERATION
1.3.3 Outputs from the Finisher Controller PCB (1/2)
Finisher controller PCB
When the drive is transmitted,
‘1’.
Feed motor
FEEDMTR_A
+24 V
CN10-1
-1
CN62-5
Paddle motor +24 V
M2
CL1 B_CLU
+24 V
CN72
-1
-2 -2
-1 CN18-1
-2
Binding clutch
Delivery motor +24 V
M3
Alignment motor
(front)
+24 V
M4
Alignment motor
(rear) +24 V
M5
Switches between ‘1’and
‘0’according to the
direction of motor rotation.
-2
-3
-4
-5
-6
M1
-2
-3
-4
-5
-6
CN56
-6
-5
-4
-3
-2
-1
FEEDMTR_*A
FEEDMTR_B
FEEDMTR_*B
PDLMTR_A Switches between ‘1’and
‘0’according to the
direction of motor rotation.
PDLMTR_*A
PDLMTR_B
PDLMTR_*B
CN10-7
-8
-9
-10
-11
-12
-1
-2
-3
-4
-5
-6
CN57
-6
-5
-4
-3
-2
-1
EJCTMTR_A Switches between ‘1’and
‘0’according to the
direction of motor rotation.
EJCTMTR_*A
EJCTMTR_B
EJCTMTR_*B
CN13-1
-1 -2
-3
-4
-5
-6
-2
-3
-4
-5
-6
CN59
-6
-5
-4
-3
-2
-1
CN3-1
-2
-3
-4
-5
FJOGMTR_A Switches between ‘1’and
‘0’according to the
direction of motor rotation.
FJOGMTR_*A
FJOGMTR_B
FJOGMTR_*B
CN63-1
-2
-3
-4
-5
-4
-3
-2
-1
CN64-5 CN3-6
-7
-8
-9
-10
CN65-1
-2
-3
-4
-5
-4
-3
-2
-1
RJOGMTR_A Switches between ‘1’and
‘0’according to the
direction of motor rotation.
RJOGMTR_*A
RJOGMTR_B
RJOGMTR_*B
F02-103-03
Chap02.p65 3/28/01, 12:07 PM5

2-6
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR.2001
CHAPTER 2 OUTLINE OF OPERATION
1.3.4 Outputs from the Finisher Controller PCB (2/2)
Finisher controller PCB
Shift motor
SIFTMTR_1 Switches between ‘+’and
‘–’according to the
direction of motor rotation.
CN6-1
-2
M6
-2
-1
CN70
-2
-1 SIFTMTR_0
-2
-1
-2
-1
-2
-1
CN70
-2
-1
Staple/fold motor
BINDMTR_1 Switches between ‘+’and
‘–’according to the
direction of motor rotation.
CN6-3
-4
M7 BINDMTR_0
CN71
F02-103-04
Chap02.p65 3/28/01, 12:07 PM6

2-7
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001
CHAPTER 2 OUTLINE OF OPERATION
1.3.5 Inputs to and Outputs from the Finisher Controller
Finisher controller PCB
CN72A-5
When the stapler is
connected, ‘0’.
When the cartridge has
staples, ‘0’.
When the staple is at top
the stapler, ‘0’.
When the stapler is at
stapling home position, ‘0’.
When the stapler is at home
position, ‘1’.
Stapler unit
Staple home
position sensor
Staple top
position sensor
Staple empty
sensor
CN11-2
CN11-7
CN11-1
PI18
+5 V
+5 V
+5 V
PI19
PI20
PI21
+5 V
HOOK_S
STPL_HP
SLID_HP
STPL_CNCT
Host
machine
Communication line
CN2-1
-3
-4
-5
-7
-6
CN1-1
-2
+24 V
+24 V
+5 V
SELF_P
+5 V
Slide home
position sensor
CN11-6
CN11-5
CN11-4
CN11-3
CN72A-4
CN72A-3
CN72A-2
CN72A-6
CN72A-1
CN72A-7
CN72A-5
CN72A-4
CN72A-3
CN72A-2
CN72A-6
CN72A-1
CN72A-7
CN72-5
CN72-4
CN72-3
CN72-2
CN72-6
CN72-1
CN72-7
SLIDMTR_A
SLIDMTR_*A
SLIDMTR_B
SLIDMTR_*B
M8
CN7-3
CN7-4
CN7-5
CN7-6
CN72B-5
CN72B-4
CN72B-3
CN72B-2
CN72B-5
CN72B-4
CN72B-3
CN72B-2
CN72-10
CN72-11
CN72-12
CN72-13
Switches between ‘1’and
‘0’according to the direction
of motor rotation.
Slide motor
GND
GND
TXD
RXD
F02-103-05
Chap02.p65 3/28/01, 12:07 PM7

2-8
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR.2001
CHAPTER 2 OUTLINE OF OPERATION
1.4 Inputs to and Outputs from the Punch Controller PCB
(option)
1.4.1 Inputs to and Outputs from the Punch Controller PCB
Punch controller PCB
PI1P -1
J2008-3 +5 V
PUNCH
-2 -6
J1006-4
-5
SREG1*
SREG2*
SREG3*
-9
-10
-11
J1007-12
-13
SREG4*
-8
PAEND*
-7
Horizontal
registration
home position
sensor
PI3P
-1
J2009-3 +5 V
CLOCK
-2 -9
J1006-7
-8
Punch home
position sensor
+5 V
+5 V
PT1 PT2 PT3 PT4 PT5
When the hole puncher is
at home position, ‘0’.
PI2P -1
J2007-3 +5 V
SLIDE
-2 -3
J1006-1
-2
Punch motor
clock sensor While the punch motor
is rotating, alternates
between ‘0’and ‘1’.
When the punch slide
unit is at home position,
‘1’.
When paper is
detected, ‘0’.
Photosensor PCB
DUSTLED
When the light is
blocked, ‘0’.
Waste full LED PCB
J1005-1
PT131
LED121
DUSTPTR
+5V
4
Waste full photosensor PCB
-2
J1005-3
F02-104-01
Chap02.p65 3/28/01, 12:07 PM8

2-9
COPYRIGHT
©
2001 CANON INC.2000 2000 2000 2000 CANON SADDLE FINISHER G1 REV.0 MAR. 2001
CHAPTER 2 OUTLINE OF OPERATION
1.4.2 Outputs from the Punch Controller PCB
Punch controller PCB
LED PCB
M2P
Horizontal
registration
motor
Switches between ‘+’
and ‘–’according to
the direction of motor
rotation.
When ‘1’, LED goes ON.
Switches the pulse
signals according to
the rotation of the motor.
B*
A*
B
A
J1001-1
-2
-3
-4
M1P
Punch motor
J1002-1
J1007-6
-1
-5
-4
-3
-2
LED5
LED4LED3LED2 LED1
-2
LEDON5
+5V
LEDON4
LEDON3
LEDON2
LEDON1
F02-104-02
Chap02.p65 3/28/01, 12:07 PM9
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