Xtool IP616 User manual

Shenzhen Xtooltech Intelligent Co., LTD
User Manual
IP616 Smart Diagnostic System

I
Please read this user manual carefully before using the IP616 Smart
Diagnostic System. When reading the manual, please pay attention to the
words “Note” or “Caution”, and read them carefully for appropriate
operation.
TRADEMARKS
is a registered trademark of Shenzhen Xtooltech Intelligent
CO., LTD.
In countries where the trademarks, service marks, domain names, logos
and the name of the company are not registered, XTOOL claims that it still
reserves the ownership of the unregistered trademarks, service marks,
domain names, logos and the company name. All other marks for the
other products and the company’s name mentioned in the manual still
belong to the original registered company.
You may not use the trademarks, service marks, domain names, logo and
company name of XTOOL or other companies mentioned without written
permission from the trademark holder.
XTOOL reserves the right to the final interpretation of this manual content.
COPYRIGHT
Without the written consent of Shenzhen Xtooltech Intelligent Co., Ltd.,
any company or individual shall not copy or backup this operation manual
in any form (electronic, mechanical, photocopying, recording, or other
forms).

II
DECLARATION
This manual is designed for the usage of the IP616 Smart Diagnostic
System and provides operating instructions and product descriptions for
users of the IP616 Smart Diagnostic system.
No part of this manual can be reproduced, stored in a retrieval system, or
transmitted, in any form or by any means (electronic, mechanical,
photocopying, recording, or otherwise), without the prior written
permission of XTOOL.
Use the device only as described in this manual. XTOOL is not
responsible for any consequences of violating the laws and regulations
caused by using the product or its data information
XTOOL shall not be liable for any incidental or consequential damages or
for any economic consequential damages arising from the accidents of
individual users and the third parties, misuse or abuse of the device,
unauthorized change or repair of the device, or the failure made by the
user not to use the product according to the manual.
All information, specifications, and illustrations in this manual are based
on the latest configurations and functions available at the time of printing.
XTOOL reserves the right to make changes at any time without notice.
OPERATION INSTRUCTIONS
For safe operation, please follow the instructions below:
Keep the device away from heat or fumes when you use it.
If the vehicle battery contains acid, please keep your hands and skin
or fire sources away from the battery during testing.
The exhaust gas of the vehicle contains harmful chemicals, please
ensure adequate ventilation.

III
Do not touch the cooling system components or exhaust manifolds
when the engine is running due to the high temperatures reached.
Make sure the car is securely parked, Neutral is selected or the
selector is at P or N position to prevent the vehicle from moving
when the engine starts.
Make sure the (DLC) diagnostic link connector is functioning properly
before starting the test to avoid damage to the Diagnostic Computer.
Do not switch off the power or unplug the connectors during testing,
otherwise, you may damage the ECU and/or the Diagnostic
Computer.
CAUTIONS!
Avoid shaking or dismantling the unit as it may damage the internal
components.
Do not use hard or sharp objects to touch the LCD screen;
Do not use excessive force;
Do not expose the screen to strong sunlight for a long period.
Please keep it away from water, moisture, high temperature or very
low temperature.
If necessary, calibrate the screen before testing to ensure the
accuracy of LCD performance.
Keep the main unit away from strong magnetic fields.
AFTERSALES-SERVICES
E-Mail: [email protected]
[email protected]
Tel: [phone] or [phone] (China)
Official Website: www.xtooltech.com

IV
CONTENT
TRADEMARKS ................................................................................I
COPYRIGHT .................................................................................... I
DECLARATION .............................................................................. II
OPERATION INSTRUCTIONS .......................................................II
CAUTIONS! ................................................................................... III
AFTERSALES-SERVICES ............................................................III
CONTENT ......................................................................................IV
1 GENERAL INTRODUCTION ................................................... 1
Tablet .................................................................................................... 1
Front View of Tablet......................................................................................1
Back View of Tablet.......................................................................................2
Host Ports ......................................................................................................... 3
Technical Specifications ....................................................................... 3
Package Kit ...........................................................................................4
2 GETTING STARTED ................................................................5
Activation .............................................................................................. 5
Main Interface ....................................................................................... 7
Operation system...........................................................................................7
Diagnostic system entrance....................................................................... 9
Function Buttons............................................................................................ 9
Navigation Buttons..................................................................................... 10
Notification Bar .............................................................................................11
Factory Reset ......................................................................................12

V
3 UPDATE ................................................................................. 14
4 DIAGNOSTIC ......................................................................... 15
Vehicle Connection ............................................................................. 15
Diagnostic ........................................................................................... 17
Vehicle Selection..........................................................................................17
Diagnostic functions...................................................................................20
5 SPECIAL FUNCTIONS .......................................................... 28
5.1 OIL RESET ................................................................................... 29
5.2 EPB ...............................................................................................31
5.3 SAS ...............................................................................................33
5.4 DPF ...............................................................................................36
5.5 BMS RESET ................................................................................. 40
5.6 THROTTLE ................................................................................... 43
5.7 INJECTOR CODING .....................................................................44
5.8 GEARBOX MATCH ...................................................................... 47
5.9 GEAR LEARNING ........................................................................ 48
6 SETTINGS ..............................................................................50
Language ............................................................................................ 50
Units ....................................................................................................51
My Workshop Info ............................................................................... 52
Firmware Information .......................................................................... 53
About ...................................................................................................54
7 REPORT ................................................................................. 55

VI
Report ................................................................................................. 55
Replay .................................................................................................58
File Manager ....................................................................................... 59
8 REMOTE ASSISTANCE ........................................................ 59
9 FAQ ........................................................................................ 61
Q1: Failed to generate Diagnostic report ............................................ 61
Q2: How to print Diagnostic report ......................................................62
Q3: Failed to extract files .................................................................... 63
Q4: Mailbox supported ........................................................................63
Q5: How to make an appointment for remote support ........................ 63
Q6: How to generate and upload diagnostic log files ..........................63
Q7: How to switch languages ............................................................. 64
Q8: Failed to diagnose vehicle ............................................................64
Q9: Failed to activate or register .........................................................64
Q10: Failed to turn on when charging .................................................65
Q11: Failed to open the Diagnostic app ..............................................65
Q12: Why is my device draining battery so fast ..................................65
10 WARRANTY & SERVICES .................................................66
11 COMPLIANCE INFORMATION ..........................................67
FCC Compliance .................................................................................67
CE ....................................................................................................... 68
UKCA .................................................................................................. 68

1
1 GENERAL INTRODUCTION
The XTOOL IP616 smart diagnostic system is an advanced flatbed
scanning tool based on the Android operating system. It supports multi-
language switching and is suitable for different countries and regions. The
advantage of this obd2 scanner is not only its comprehensive functions,
including complete system Diagnostic, all obd2 functions, various reset
functions (IMMO / EEPROM adapter / EPB (Electronic Parking Brake)
reset / oil light reset / SAS (Steering Angle Sensors) reset / TPS (Throttle
Position Sensor) matching / Injector coding / ABS (Anti-block system)
bleed / gearbox matching / gear learning / electronic pump actuation /
disable transport mode / SRS (Supplemental Restrgint System) reset /
exhaust post-processing / BMS matching / air suspension / cylinder /
TPMS reset / tire refit / headlight adjustment / windows Initialization/seat
matching/DIY mode) can also achieve faster and more accurate
Diagnostic.
TABLET
FRONT VIEW OF TABLET
Fig 1-1 Front View of tablet
①
②

2
1Grip: this part used to hold the device by hand
2Operation Display: Display basic information such as S/N and model
etc.
The main unit of the IP616 is the tablet, which has a built-in VCI module,
which can be directly connected to the tablet and the car with the test line.
BACK VIEW OF TABLET
Fig 1-2 Back View of Tablet
The product model and S/N are laser-engraved on the back of the display
tablet, and the small hole at the bottom is the Loudspeaker.
1Nameplate: Display basic information such as S/N and model etc.
2Loudspeaker: external sound can be played, supporting the
playback of music, etc.
①
②

3
HOST PORTS
Fig 1-3 Tablet Host Ports
1USB Port: Data synchronization with PC.
2DB15 Port: This port is used to connect to the main test cable.
3DC charging port: This port is used for charging.
4Power Button: Long press to power on or off. In the power-on state,
short press the button to make the device enter sleep mode.
TECHNICAL SPECIFICATIONS
Table 1-1 Specification
Item
Description
Operating System
Android
Processor
2G
Memory
32GB
Display
7.0-inch touch screen with 1024 ×600
resolution
Connectivity
USB
Wi-Fi
Wired
①
②
③
④

4
Sensors
Gravity sensor, light sensor
Auto Input/Output
Microphone, dual speakers, 4-band
3.5mm stereo/standard headset jack
Power and Battery
5000mAh, 3.65V lithium-polymer battery
Power Voltage
5V
Power Consumption
8W
Operating Temperature
-20 to 60℃(-4 to 140℉)
Storage Temperature
-40 to 70℃(-40 to 158℉)
Humidity
<90%
Dimension (L*W*H)
249*142*33.5mm
PACKAGE KIT
Category
No.
Name
QTY
Test connector
1
VGA to OBD II Main Cable
1
2
USB Cable
1
Host group
1
P710 Tablet
1
2
Charger for Tablet
1
3
Charger US Adapter
1
4
Charger EU Adapter
1
5
Charger EN Adapter
1
Accessories
1
Color Carton
1
2
Packing List
1
3
Tool Case
1
4
User Manual
1

5
2 GETTING STARTED
ACTIVATION
After first-time users press and hold the power button to turn on the
system, the system will automatically enter the guide process and request
to select the language for the operating system.
Fig 2-1 Sample of Select Languages before Activation
After setting the system language, you will enter the activation page, as
shown in the figure below. You can also click the "Trial" button in the
upper right corner to try it out before activation.

6
Fig 2-2 Sample of Activation, screen 1
Click Start Activate to enter the activation page, as shown below:
Fig 2-3 Sample of Activation, screen 2
A pop-up window showing Activation Success indicates that you have
completed the first boot setup, click OK to enter the diagnostic system and
start using the device.

7
Fig 2-4 Sample of Activation Succussed
MAIN INTERFACE
OPERATION SYSTEM
As shown in the figure below, this interface is the main page of the
operating system of the device. You can also return to this interface at any
time by clicking 【⚪】on the bottom navigation bar.
Fig 2-5 Sample of Android system home page

8
The icons on the right, from top to bottom, are browser, photo album,
application square, file manager, and system settings, as shown below:
Table 2-1 Sample of Application icons
Items
Descriptions
Browser
Album
Application Square
File Explorer
Settings for Android System
a) Browser: Click on the browser icon to enter the browser to view the
official website of XTOOL or search for other information.
b) Gallery: Click the Gallery icon to enter the album to quickly view the
pictures or screenshots stored on the device. You can select the
picture you need, click the share button on the upper right, and send
the picture to your mobile phone or PC via Bluetooth or USB
connection
c) Application Square: This function is suitable for power balance after
replacing and repairing the cylinder. You can remove or add apps
here.
d) ES File Explorer:

9
You can manage the APP, music, files, pictures, etc. in the device in this
function, and you can also use Local/Home/Cleaner to clean up files.
DIAGNOSTIC SYSTEM ENTRANCE
Once activated, you will automatically enter the diagnostic system with the
following main screen. Tap on the Diagnostic application button on the
menu, the main interface will be shown as below:
Fig 2-7 Sample of the Main Menu of the diagnostic program
The main interface is mainly composed of Function Buttons and
Navigation Buttons. The touch screen navigation is menu-driven, and
you can quickly access functions by clicking on the option title and
answering the dialogue window. A detailed description of the menu
structure can be found in the next section Function Buttons.
FUNCTION BUTTONS
The following table briefly describes each function button

10
Table 2-2 Sample of function buttons
Item
Description
Quickly access the vehicle system to identify the VIN
Enter to select a vehicle
Includes special functions for car Diagnostic
You can view the vehicle diagnostic report
In case of failure, you can control the diagnostic equipment
remotely
Users can upgrade the available software with one click
Users can set the language, unit, Bluetooth, and repair
shop information on also can view information about this
software
Users can view more extended functions
NAVIGATION BUTTONS
Instructions for operating the navigation bar buttons at the bottom of the
screen, as described in the table below:
Table 2-3 Sample of Navigation Buttons
Items
Descriptions
Press for screenshot
Decrease volume
Back to the previous interface

11
Shows recently used applications
Back to the main interface of the Android system
Increase volume
Showing the Bluetooth states
Click this button to return to the diagnostic vehicle
interface
Press for screen recording
NOTIFICATION BAR
Slide down to open the notification bar. Users can adjust the brightness of
the screen when they need it, and you can also connect Wi-Fi and so on.
Fig 2-8 Sample of Navigation Bat

12
FACTORY RESET
When you choose to restore factory settings in the Android OS system,
the device will automatically restart and enter the factory mode to pull the
software. You can select the language in the following interface.
Fig 2-9 Select the Languages of the Android system
After selecting the system language, click Next to enter the Wi-Fi
connection page, as shown below:
Fig 2-10 Connect to Wi-Fi

13
Select a network to connect to on the Wi-Fi connection page.
After a successful network connection, the automatic system will jump to
Factory mode to download the software:
Fig 2-11 Install all applications
Once the software has been downloaded, the tablet will automatically
reboot and request the system language selection again.
Fig 2-12 Select the language of diagnostic application