HOLZMANN MASCHINEN WP 45H User manual

Operation Manual
Workshop Press
WP 45H
Read this operation manual carefully before first use!
Technical changes and errors excepted!
Version: 2010 – Revision 01 - ENGLISH

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Operation Manual Shop Press WP 45H
Dear Customer!
This manual contains Information and important instructions for the installation and correct use of
the edge banding machine KAM 40PROFI.
This manual is part of the machine and may not be stored separately from the machine. Save it
for later reference and if you let other persons use the machine, add this instruction to the ma-
chine.
Please read and obey the security instructions! Get familiar with the machine controls
and handling. Before first use read this manual carefully. It eases the correct use of the
machine and prevents misunderstanding and damages of machine and the user’s health.
Technical specifications are subject to changes without prior notice!
Due to constant advancements in product design and construction pictures and content may di-
verse slightly. However, if you discover any errors, inform us please with the product feedback
form.
Copyright
© 2010
This document is protected by international copyright law. Any unauthorized duplication, transla-
tion or use of pictures, illustrations or text of this manual will be pursued by law – court of juris-
diction is Rohrbach, Austria!
Customer Service Contacts
HOLZMANN MASCHINEN
Schörgenhuber GmbH
A-4170 Haslach, Marktplatz 4
Tel [phone] - 0
Fax [phone] - 4
HOLZMANN MASCHINEN
Humer GmbH
A-4710 Grieskirchen, Schlüsslberg 8
Tel [phone] - 0
Fax [phone] - 6

INHALTSVERZEICHNIS
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Operation Manual Shop Press WP 45H
1TECHNCAL INFORMATION 4
1.1Main Components................................................................................................ 4
1.2Technische Daten ................................................................................................ 4
2SECURITY 5
2.1Fields of application ............................................................................................ 5
2.1.1Working conditions .......................................................................................5
2.2Forbidden use...................................................................................................... 5
2.3General Security Instructions.............................................................................. 5
2.4Residual Risks ..................................................................................................... 6
3ASSEMBLY & SETUP 7
3.1The workplace..................................................................................................... 7
3.2Assembly............................................................................................................. 7
4OPERATION 9
4.1Before First operation ......................................................................................... 9
4.2Before every Operation ....................................................................................... 9
4.3Operation ............................................................................................................ 9
5MAINTENANCE 10
6SPARE PARTS 11
6.1How to order spare parts................................................................................... 11
7KONFORMITÄTSERKLÄRUNG/CERTIFICATE OF CONFORMITY 12
8PRODUCT EXPERIENCE FORM 13

TECHNICAL INFORMATION
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Operation Manual Shop Press WP 45H
1TECHNCAL INFORMATION
1.1 Main Components
1 Machine stand 6 ram
2 Frame 7 manometer
3 Crank for cable winch 8 Pressure Zylinder
4 bed 9 Lever
5 support 10 Air hose reel
1.2 Technische Daten
maximum pressure t 45
ram diameter mm 58
total weight kg 335
bed width mm 800
working width mm 0-750
dimensions (WxH) mm 1400x1710
stroke mm 190
1
2
3
4
5
6
7
8
9
10

SECURITY
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Operation Manual Shop Press WP 45H
2SECURITY
2.1 Fields of application
Machine shall be used only in good technical condition. Any conditions, that may harm your
health, have to be prohibited. It is forbidden to change any parameters on the machine with-
out prior written permission by us.
The Shop Press WP 45H is designed for pressing bending and straightening works of metallic
workpieces.
2.1.1 Working conditions
The machine can be operated under following conditions:
Humidity max. 70%
temperature from 0°С
till +40°С
The machine is not suited for outdoor use.
The machine is not suited for use in an area of explosion hazard.
2.2 Forbidden use
•Processing of work-pieces that do not lie stable on the machine bed (e.g. Springs)
•Operation of the machine outside the parameters outlined in this manual
•Use after manipulation of the machine
•Use with excessive pneumatic pressure.
If these principal guidelines aren’t obeyed, warranty claims can’t be accepted.
2.3 General Security Instructions
Stickers with security and usage instructions shall be always well fixed. If neces-
sary, replace them.
To avoid damage, malfunction, and injuries, stick to these security advises:
Keep working area and the ground clean and free of oil and other
materials!
Assure that the working area is sufficiently lighted!
Don’t use the machine outside!
The use of the machine is forbidden if you are tired, not concen-
trated as well if you are under the influence of medicaments, alco-
hol and other drugs.

SECURITY
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Operation Manual Shop Press WP 45H
The shop press WP 45H shall be used only by trained personnel.
Non authorized personnel, especially children, shall be kept away
from the machine!
When working with the machine, don’t wear loose clothing, long
hair openly or loose jewellery like necklaces etc.
Do not stand Before shop press when operating it. Work-piece or
parts of it may be catapulted through the room due to application
of pressure. Stand right to shop press when applying force onto
workpiece.
Keep hands away when applying pressure onto Work-Piece
Use proper safety clothing and devices when operating the machine
(safety glasses, safety shoes…)!
Never leave the machine unattended while workpiece is under
pressure. Before leaving the working area, release work-piece, dis-
connect pneumatic air hose reel from pneumatic device
The machine only has few components to that need to be maintained.
Repairs are only to be carried out by professionals!
Accessories: Use only accessories recommended by HOLZMANN!
If you have any questions please contact your local HOLZMANN DEALER or our cus-
tomer care service.
2.4 Residual Risks
Even when following all security instructions where remain some risk sources.
Steel and other materials can split, therefore there is a risk of injuries caused by parts of
workpieces as projectiles that are catapulted thorugh the working area. Reduce the injury
risk by wearing protective eye glasses, avoiding to press non stable materials and standing
right to machine when operating it.

ASSEMBLY
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Operation Manual Shop Press WP 45H
3ASSEMBLY & SETUP
3.1 The workplace
Choose a suitable workplace for the machine; Keep in mind the security instructions
from Section 2 and the machine dimensions (Section 1)
Assure yourself that the underground is stable and suitable for the machine weight. As-
sure yourself that the machine stands even.
When choosing a workplace reserve 0.8m distance around the machine.
3.2 Assembly
Please follow the assembly instructions

ASSEMBLY
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Operation Manual Shop Press WP 45H
Use the exploded drawing as your guide to assemble. Lay all parts and assemblies out in front of
you before beginning. The following procedure is recommended:
•Attach the upper crossbeam (17) to left and right posts (7) using bolts (15), lock washers
(13), nuts (14) and the main-wheel shaft assembly (10,11,12), install the other two main-
wheel shaft assembly (3) onto the left and right posts, then attach the ram assembly (40)
to the upper cross beam using bolts (16), lock washers (33) and nuts (34).
•Attach one base section (1) to left post and lower cross member (47) using bolts (2),
washers (44), lock washers (45) and nuts (46), then attach another to right post and low-
er cross member.
•Insert the bolt (6) and its attached bush (4), shaft wheel (5) into the holes in the bed
frame (43) by tightening its nut, then put the press frame upright. Insert bed frame pins
(42) into the holes in the post, then put the bed frame onto the pins.
•Attach the hand winch (9) and its base plate to the left post using bolts (8) and its nuts,
then convolve the wire rope (48) cross the main-wheel shaft assembly separately in the
upper cross beam (17) and the posts (7), also the shaft wheels (5) in the bed frame.
•Attach the pump assembly (23) to the right post using bolts (31) and washers (30), then
connect the fitting of the hydraulic hose (21) tight to the oil inlet fitting which is on the
base of the ram assembly (40). Connect the hose (19) to both the oil backing fitting on
the ram assembly and the fitting on the top of the pump assembly.
•Install the pressure gauge (29) by connecting one end of the gauge hose (32) to the pres-
sure gauge, the other end to the fitting on the base of the ram assembly.

OEPRATION
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Operation Manual Shop Press WP 45H
4OPERATION
4.1 Before First operation
Before first use of this product, pour a teaspoon of good quality, air tool lubricant into the air
supply inlet of the lift control valve, connect to air supply to air supply and operate for 3 seconds
to evenly distribute lubricant.
Purge away air from the hydraulic system.
Test the press, unloaded, by operating air, hand pump to drive the ram to full height then lowering
it.
4.2 Before every Operation
Manual operation system: open the release valve (24) by turning it counterclockwise. Pump
several full stokes to eliminate any air in the system.
Air operating system: open the release valve (24) by turning it counterclockwise. Connect the
air inlet fitting into the air supply hose lock fitting, then turn on the air valve letting the pump
work for several times to eliminate any air in the system.
Before each use, loosen the breather valve(51) a little bit.
Check all parts and conditions, if there is any part broken, stop using it and contact your supplier
immediately.
4.3 Operation
•Place workpiece support onto the bed
•Place workpiece unto the suport (Stable!)
•Close the release valve completely.
•Pump until the ram nearly touches the workpiece
•Check once again that:
•Support and workpiece centrated under ram, in a stable position so that pressure will be di-
vided evenly on workpiece, support, shop press.
•Use the pump and process the workpiece
•The Manometer shows the total pressure – Attention it is calculated onto the complete surface
of the ram!
•ATTENTION: After stopping the operation, RELEASE THE PRESSURE SLOWLY by turning the
release valve slowly anti-clockwise.
•After operation take the workpiece off from the press.
•You can use instead oft he manual lever as well pneumatic pressure.
•Connect for this the air hose reel with the pneumatic pressure device and for applying pressure
onto the ram, press slightly the handle

MAINTENANCE
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Operation Manual Shop Press WP 45H
5MAINTENANCE
Errors and defects that endanger the security of the machne and operator, have to be eli-
minated immediately.
Machine may be repaired only by qualified persons!
Do not use aggressive Chemicals and Solvents for cleaning the machine.
Blank surfaces shall be impregnated against corrosion e.g. with anti-rust solvent WD40).
Clean the machine after every operation.
Check regularily before every operation the machine for any defects
Check if security advice plates are still in place and well readable.
Clean the outside of the press with dry, clean and soft cloth and periodically lubricate the
hoist, wheel shaft assembly, the joints and all moving parts with a light oil in normal ser-
vice.
DO NOT allow lubricant to heel block (36) nor frame of shop press.
When not in use, store the press in a dry location with ram and piston fully retracted.
When press efficiency drops, purge away air from the hydraulic system.
Check the hydraulic oil: remove the oil filler nut (49) on the top of the reservoir, if the oil
is not adequate, fill with high quality hydraulic jack oil as necessary, then replace the oil
filler nut, purge away air from the hydraulic system.
Do not store the machine in a room with high humidity.

SPARE PARTS LIST
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Operation Manual Shop Press WP 45H
6SPARE PARTS
6.1 How to order spare parts
Please indicate your HOLZMANN DEALER, which spare part you need.
HINWEIS
Using other spareparts than ORIGINAL spare parts without prior
written permission by HOLZMANN renders subsequent guarantee
claims invalid!
A
A

DECLARATION OF CONFORMITY
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Operation Manual Shop Press WP 45H
7KONFORMITÄTSERKLÄRUNG/CERTIFICATE OF CONFORMITY
EG - KONFORMITÄTSERKLÄRUNG
HOLZMANN MASCHINEN® AUSTRIA
Schörgenhuber GmbH
A-4170 Haslach, Marktplatz 4
Tel.: [phone]; Fax.: [phone]
www.holzmann-maschinen.at
Bezeichnung / Name
shop press WP 45H
Type(n) / Model(s)
Holzmann WP 45H
EG-Richtlinie(n) / EC-Directive(s)
yMaschinenrichtlinie / Machinery Directive 98/37/EC
Hiermit erklären wir, dass die oben genannte Maschine den grundlegenden Sicherheits- und Ge-
sundheitsanforderungen der EG-Richtlinie entspricht. Diese Erklärung verliert ihre Gültigkeit,
wenn Veränderungen an der Maschine vorgenommen werden, die nicht mit uns abgestimmt wur-
den.
Hereby we declare that the mentioned machines fulfil the above stated EC-Directives. Any ma-
nipulation of the machines, not authorized by HOLZMANN Maschinen explicitly, renders this
document invalid.
Haslach, 06.03.2008
Ort / Datum Unterschrift

PRODUCT EXPERIENCE FORM
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Operation Manual Shop Press WP 45H
8PRODUCT EXPERIENCE FORM
We observe the quality of our delivered products in the frame of a Quality Management policy.
Your opinion is essential for further product development and product choice. Please let us know
about your impressions, suggestions for improvement, experiences that may be useful for other
users and for product design and about malfunctions that occur in specific operation modes.
We would like to ask you to note down your experiences and observations and send them to us
via FAX to the Fax numbers shown below. Thank you for your cooperation!
HOLZMANN MASCHINEN
Schörgenhuber GmbH
A-4170 Haslach, Marktplatz 4
Tel [phone] - 0
Fax [phone] - 4
HOLZMANN MASCHINEN
Humer GmbH
A-4710 Grieskirchen, Schlüsslberg 8
Tel [phone] - 0
Fax [phone] - 6