Teknik 5427127 User manual

Counter Height Work Bench Vintage Oak
Model 5427127
www.teknikoffice.co.uk
Welcome to the
big kid table.
Teknik

Table of Contents Assembly Tools Required
3
4
5-16
23
Part Identification
Hardware Identification
Assembly Steps
Warranty
Rubber Mallet
No. 2 Phillips Screwdriver
Tip Shown Actual Size
Page 2
Part Identification
åWhile not all parts are labeled, some of the parts will have a label or an inked letter on the edge
to help distinguish similar parts from each other. Use this part identification to help identify similar parts.
A TOP (2)
B LONG LEG PANEL (4)
C SHORT LEG PANEL (4)
D OUTER LEG PANEL (4)
ERIGHT FRONT/LEFT REAR
LEG PANEL (4)
F TOP LONG BRACE (2)
G TOP SHORT BRACE (2)
H TOP CENTER BRACE (1)
I LOWER SHORT BRACE (2)
J LOWER LONG BRACE (1)
KLEFT FRONT/RIGHT REAR
LEG PANEL (4)

Part Identification Now you know
our ABCs.
Page 3
A
B
C
D
E
F
G
H
I
J
K
A
F
G
I
E
E
E
K
KK
D
D
D
B
B
B
C
C
C

Hardware Identification
åScrews are shown actual size. You may receive extra hardware with your unit.
Page 4
BLACK 1-7/8" FLAT HEAD SCREW - 42
2S SILVER 2" FLAT HEAD SCREW - 6
57S
CAM COVER - 4
13P
10F TWIST-LOCK®FASTENER - 8
SCREW COVER - 44
18P
WOOD DOWEL - 28
15F
HIDDEN CAM - 14
1F CAM DOWEL - 14 2F
GLUE - 1
54M

Step 1
å Assemble your unit on a carpeted floor or on the empty
carton to avoid scratching your unit or the floor.
å To begin assembly, push a SAUDER TWIST-LOCK®
FASTENER (10F) into the large holes in the TOP
SHORT BRACES (G).
Page 5
(8 used)
10F
Do not tighten the TWIST-LOCK® FASTENERS in this step.
G
G

Step 2
Page 6
Arrow
1F
2F
å Push fourteen HIDDEN CAMS (1F) into the OUTER LEG
PANELS (D), TOP LONG BRACES (F), and TOP CENTER
BRACE (H). Then, insert the metal end of a CAM DOWEL (2F)
into each HIDDEN CAM.
Do not tighten the HIDDEN CAMS in this step.
Insert the metal end of the CAM
DOWEL into the HIDDEN CAM.
Arrow
(14 used)
D
F
H
F
D
D
D
Push these two HIDDEN CAMS
completely down in the holes.

å Slide the notched edges of the LEG PANELS (E and K)
into the grooves in the OUTER LEG PANELS (D).
å NOTE: The finished surfaces on the LEG PANELS (E
and K) should all face out.
Step 3
Page 7
D
D
D
D
K
E
Finished surface
Unfinished surface
K
E
Finished surface
Unfinished surface
K
E
Finished surface
Unfinished surface
K
E
Finished surface
Unfinished surface
K
E
Notched edge
Notched edge
Groove
Groove
Groove
Groove
Notched edge
Notched edge
Edge with
CAM DOWEL
Edge with
CAM DOWEL

Step 4
Page 8
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
15F
åFirst, fill the holes in the in the short edges of the SHORT
LEG PANELS (C) 1/4 to 1/2 full with GLUE (54M). Then,
insert eight WOOD DOWELS (15F) into the holes. Wipe
away the excess GLUE.
åNext, fasten the SHORT LEG PANELS (C) to the LEG
PANELS (E and K). Use sixteen BLACK 1-7/8" FLAT
HEAD SCREWS (2S).
(8 used)
Edge without
CAM DOWEL
Edge without
CAM DOWEL
Edge without
CAM DOWEL
Edge without
CAM DOWEL
BLACK 1-7/8" FLAT HEAD SCREW
(16 used in this step)
2S
2S
K
E
K
E
K
E
K
E
C
C
C
C

Step 5
Page 9
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
åFirst, fill the holes in one edge of each of the LOWER
SHORT BRACES (I) 1/4 to 1/2 full with GLUE (54M). Then,
insert eight WOOD DOWELS (15F) into the holes. Wipe
away the excess GLUE.
åNext, fill the holes in the other edges of the LOWER SHORT
BRACES (I) 1/4 to 1/2 full with GLUE (54M).
åNow, place the LOWER SHORT BRACES (I) onto the WOOD
DOWELS in the SHORT LEG PANELS (C). Wipe away the
excess GLUE.
åNOTE: Tap into place using a rubber mallet.
15F
(8 used)
C
C
C
C
I
I
Surface with
more holes
Surface with
more holes

Step 6
Page 10
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
åFill the holes in one end of each of the LONG LEG
PANELS (B) 1/4 to 1/2 full with GLUE (54M).
åNext, place the LONG LEG PANELS (B) onto the WOOD
DOWELS in the LOWER SHORT BRACES (I). Wipe away
the excess GLUE.
åNOTE: Tap into place using a rubber mallet.
åNow, fasten the LONG LEG PANELS (B) to the LEG
PANELS (E and K). Use twenty-four BLACK 1-7/8" FLAT
HEAD SCREWS (2S).
I
I
B
B
B
B
BLACK 1-7/8" FLAT HEAD SCREW
(24 used in this step)
2S
K
EK
E
K
EK
E

å Fasten the TOPS (A) to the TOP SHORT BRACES (G).
Tighten eight TWIST-LOCK® FASTENERS.
Step 7
Page 11
How to use the SAUDER TWIST-LOCK®FASTENER
1. Insert the dowel end of the FASTENER into the hole of the
adjoining part.
NOTE: The dowel end of the FASTENER must remain fully
inserted in the hole of the adjoining part while locking
the FASTENER.
2. Tighten the FASTENER with a Phillips screwdriver as tight
as possible.
Dowel end
G
A
A
G
Surface without
TWIST-LOCK®
FASTENERS
Surface with
TWIST-LOCK®
FASTENERS
These holes must be here.
There should be a small
gap between the TOPS (A).

Step 8
å Fasten the TOP LONG BRACES (F) and TOP CENTER BRACE (H)
to the TOPS (A). Tighten ten HIDDEN CAMS.
å Fasten the TOP LONG BRACES (F) to the TOP SHORT
BRACES (G). Use four SILVER 2" FLAT HEAD SCREWS (57S).
å Fasten the TOP LONG BRACES (F) to the TOP CENTER
BRACE (H). Use two BLACK 1-7/8" FLAT HEAD SCREWS (2S).
Page 12
Start Tighten
Arrow
Minimum
190 degrees
Caution
Risk of damage or
injury. HIDDEN CAMS
must be completely
tightened. HIDDEN
CAMS that are not
completely tightened
may loosen, and parts
may separate. To
completely tighten:
Arrow
Maximum
210 degrees
Surface without HIDDEN CAMS
Surface with HIDDEN CAMS
SILVER 2" FLAT HEAD SCREW
(4 used in this step)
57S
G
A
A
G
F
F
H
Surface with
HIDDEN CAMS
57S
2S
BLACK 1-7/8" FLAT HEAD SCREW
(2 used in this step)
2S

Step 9
Page 13
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
åNOTE: You will need somone's help in this step.
åFirst, fill the holes in the edge of the TOP SHORT BRACE (G)
1/4 to 1/2 full with GLUE (54M). Then, insert four WOOD
DOWELS (15F) into the holes. Wipe away the excess GLUE.
åNext, place a dab of GLUE (54M) onto each WOOD DOWEL.
åNow, place the LONG LEGS PANELS (B) onto the WOOD
DOWELS in the TOP SHORT BRACE (G). Wipe away the
excess GLUE.
åNOTE: Be sure the CAM DOWELS in the OUTER LEG
PANELS (D) insert into the holes in the TOPS (A).
åNOTE: Tap into place using a rubber mallet.
åFasten the OUTER LEG PANELS (D) to the TOPS (A).
Tighten two HIDDEN CAMS.
15F
B
A
A
G
B
Arrow
Minimum
190 degrees
Maximum
210 degrees
15F
D
D

Step 10
åNOTE: You will need someone's help in this step.
åFill the outermost holes in the short edges of the LOWER LONG
BRACE (J) 1/4 to 1/2 full with GLUE (54M). Then, insert four WOOD
DOWELS (15F) into the holes. Wipe away the excess GLUE.
åNext, place a dab of GLUE (54M) onto each of the WOOD DOWELS in
one end of the LOWER LONG BRACE (J).
åNow, insert the two WOOD DOWELS (dabbed with GLUE) into the
holes in the LOWER SHORT BRACE (I).
åFasten the LOWER LONG BRACE (J) to the LOWER SHORT BRACE (I).
Use one SILVER 2" FLAT HEAD SCREW (57S).
åNOTE: You will need to support the loose end of the LOWER LONG
BRACE (J) until it is fastened in the next step.
Page 14
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
15F
Unfinished edge J
I
15F
SILVER 2" FLAT HEAD SCREW
(1 used in this step)
57S

åFirst, fill the holes in the edge of the TOP SHORT BRACE (G) 1/4 to 1/2 full with GLUE (54M). Then, insert four WOOD
DOWELS (15F) into the holes. Wipe away the excess GLUE.
åNext, place a dab of GLUE (54M) onto each WOOD DOWEL in the TOP SHORT BRACE (G) and LOWER LONG BRACE (J).
åNow, place the LONG LEGS PANELS (B) onto the WOOD DOWELS in the TOP SHORT BRACE (G). Wipe away the
excess GLUE.
åNOTE: Be sure the CAM DOWELS in the OUTER LEG PANELS (D) insert into the holes in the TOPS (A). Also, be sure the
WOOD DOWELS in the LOWER LONG BRACE (J) insert into the holes in the LOWER SHORT BRACE (I).
åNOTE: Tap into place using a rubber mallet.
åFasten the OUTER LEG PANELS (D) to the TOPS (A). Tighten two HIDDEN CAMS.
åFasten the LOWER SHORT BRACE (I) to the LOWER LONG BRACE (J). Use one SILVER 2" FLAT HEAD SCREW (57S).
Step 11
Page 15
Fill the holes 1/4 to 1/2 full with GLUE.
Inspect the parts thoroughly before
assembling. Disassembly of glued
parts is extremely dicult.
Caution
!
54M
B
A
A
GB
Arrow
Minimum
190 degrees
Maximum
210 degrees
15F
D
D
I
J
SILVER 2" FLAT HEAD SCREW
(1 used in this step)
57S

Step 12
å Carefully stand your unit upright.
å Center a SCREW COVER (18P ) over the head of each SCREW and gently tap in with your
rubber mallet.
å Using your rubber mallet, gently tap a CAM COVER (13P) onto each HIDDEN CAM.
å This completes assembly. Clean with your favorite furniture polish or a damp cloth. Wipe dry.
Page 16
(44 used)
To cover screws
18P
To cover HIDDEN CAMS
(4 used)
13P
18P
100 lbs. total