EVBox 9835662680 User manual

t
WALL BOX
with socket
and shutter
Installation manual
(EN) Installation manual 4
(DE) Installationshandbuch 25
(FR) Manuel d’installation 46
(ES) Manual de instalación 67
(NL) Installatiehandleiding 88
(NO) Installasjonsveiledning 109
(IT) Manuale di installazione 130
(PT) Manual de instalação 151
(PL) 172
INSTALLATION_WALL_BOX_SOCKET_PSA_B2C_COVER_MERGED.indd 1-2 11-9-2019 7:37:57
t
WALL BOX
with socket
and shutter
Article number:
EVBIM_082019
Installation manual
(EN) Installation manual 4
(DE) Installationshandbuch 25
(FR) Manuel d’installation 46
(ES) Manual de instalación 67
(NL) Installatiehandleiding 88
(NO) Installasjonsveiledning 109
(IT) Manuale di installazione 130
(PT) Manual de instalação 151
(PL) 172
INSTALLATION_WALL_BOX_SOCKET_PSA_B2C_COVER_MERGED.indd 1-2 11-9-2019 7:37:57
Article number: 999489-PSA
EVBIM_092019 © EVBox Manufacturing B.V.
Part number: 9835662680

3
(EN) Installation manual 4
(DE) Installationshandbuch 25
(FR) Manuel d’installation 46
(ES) Manual de instalación 67
(NL) Installatiehandleiding 88
(NO) Installasjonsveiledning 109
(IT) Manuale di installazione 130
(PT) Manual de instalação 151
(PL) Instrukcja montażu 172
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Part number: 9835662680

Installation manual
WALL BOX
with socket
and shutter
EN
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Part number: 9835662680

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EN
Contents
Contents 5
Safety precautions 6
Product description 7
Components & features 8
1. Unpack wall box 10
2. Install wall dock 11
3. Install wall box 17
4. Activate wall box 18
5. Troubleshooting 19
6. Remove wall box 23
7. Declaration of conformity 24
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EN
Warning: Risk of electric shock.
• Read the supplied documentation carefully to familiarize yourself with all safety
instructions and regulations before using this product.
• This product is designed and tested in accordance with international standards.
• The use of this product is limited to those applications it is designed for.
• Installation, maintenance and repairs of this product are only to be performed by
qualied personnel.
• Incorrect installation or repairs may cause hazardous situations for the user of this
product.
• This product is used in combination with a power source.
• Always switch off power before any maintenance activity.
• This product contains no user-serviceable parts. Consult your distributor for more
information. Do not attempt to service or repair the wall box yourself!
• Make sure that the product is only used under the correct operating conditions.
• Make sure that the main power is disconnected before storing or transporting
this product.
• Make sure that the power line to wall box is installed on a dedicated circuit
breaker (MCB) on your service panel. The installation, including the residual-
current device (RCD), must be according to local regulations and IEC 60364. The
MCB rating must must not exceed the current rating of the wall box or the power
supply cable within the installation. In case the maximum current rating of the
wall box is higher than the current allocated for the wall box, the installer must
adjust the internal current rating of the wall box using the EVBox Connect App
(which must be installed on their mobile device).
• To maximize the power output of the wall box, install the wall box in
surroundings not subject to extreme sunlight, this reduces de-rating of the wall
box due to excessive temperatures.
• Store this product in a dry environment; the storage temperature must be
between -25 °C and +60 °C.
• The installing party must always ensure that the wall box is installed according to
the local regulations. The installation settings of the service panel must always be
adjusted by a qualied electrician.
• The supplier is not responsible for any damage that occurs if this product is
transported in a different packaging than the packaging in which the product was
originally supplied.
Safety precautions
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EN
Product description
Product conguration
The table below contains the available product congurations for the wall box. This manual covers
the wall box versions with socket and shutter. For wall box models with with xed charging cable (ref-
erence number 9835662980, 9835663180 and 9835662780), see the installation manual for wall box.
PSA Power Vehicle connections
(IEC 62196) Connectivity
PSA
reference
number
PSA
description Installation Maximum output
power
Fixed cable
6m. with
charge
plug type 2
Socket
type
2 with
shutter
Auto-
start
default
Back-
end
ready
9835663080 WALL BOX
7,4 kW S 1P+N+PE - 32 A - 230
Vac
7,4 kW - • • -
9835662680 SMART
WALL BOX
22 kW S
3P+N+PE
- 32 A -
230/400 Vac
22 kW - • - •
9835662980 WALL BOX
11 kW C 3P+N+PE - 16 A -
230/400 Vac
11 kW • - • -
9835663180 SMART
WALL BOX
7,4 kW C
1P+N+PE -
32 A - 230
Vac
7,4 kW • - - •
9835662780 SMART
WALL BOX
11 kW C
3P+N+PE
- 16 A -
230/400 Vac
11 kW • - - •
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Components & features
Card/key fob reader
This is the area where you scan your charge card
or key fob for SMART WALL BOX and WALL BOX
with activated RFID card/key fob. The wall box
reads the data from your card to start or stop a
charging session.
Operating system
Start and stop your charging session according to
your wall box model:
WALL BOX:
Plug your charging cable into the wall box an into
the car to start charging.
WALL BOX with activated RFID card/key fob:
Plug your charging cable into the wall box and
into the car and hold your RFID card / key fob in
front of RFID reader to start charging.
SMART WALL BOX:
Equipped with Wi-Fi, UMTS and kWh meter.
Plug your charging cable into the wall box and
into the car and hold your RFID card / key fob in
front of RFID reader to start charging and track
your sessions online.
1
2
3
5
Housing
The wall box consists of a wall dock and a wall
box.
The wall box is designed with rugged, high-im-
pact strength plastics that make its housing dura-
ble, robust, weather-resistant and wear-resistant.
Socket with shutter
Wall Box with a socket offers you the opportunity
to make use of your own charging cable.
The socket is standard Type 2, provided with an
integrated shutter system.
A mode 3 charging cable is required to charge
your electric vehicle. Please contact your car
dealer for more information.
Product Classication
• EV Supply Equipment connected to AC supply network
• Electric connection method: permanently connected
• AC EV Supply Equipment
• Outdoor use
• Equipment for locations with non-restricted access
• Stationary equipment, mounted on walls, poles or equivalent means: surface mounted
• Class I Equipment
• Mode 3 EVSE
• Operating temperature range: -25°C to 45°C
• Enclosure ratings: IP55, IK10
LED indicator
This smart status indicator helps you understand
what the wall box is doing at all times.
4
1
2
3
4
5
EN
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Part number: 9835662680

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Components
Wall dock Wall BoxKeys
Dimensions
(in mm)
219 186
328
EN
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1. Unpack wall box
The keys (B) found in the cardboard folder are only needed for removing the wall box (C)
from its wall dock (D) (in case of maintenance).
Note: After installation, hand over the cardboard folder to the user, as it also contains the
charge card (E), the key fob (F) and wall box ID + security code (G).
A
D
C
1.1
Place the wall box package on a at and stable surface.
Remove sleeve.
1.2
Open the wall box package. Put the cardboard folder (A) aside.
Take out the wall box from its box.
Take out the wall dock.
Take out the bag with the screws, wall plugs and drill bits.
EN
A
B
E
F
G
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EN
Warning: Risk of electric shock.
Before installing the wall dock, make sure that the power line you’re using is
switched off on your service panel.
Make sure that the power line to the wall box is installed on a dedicated circuit
breaker (MCB) on your service panel. The installation, including the residual-current
device (RCD), must be according to local regulations and IEC 60364. The MCB
rating must must not exceed the current rating of the the wall box or the power
supply cable within the installation.
Note: In case the maximum current rating of the the wall box is higher than the
current allocated for the the wall box, the installer must adjust the internal current
rating of the wall box using the EVBox Connect App (which must be installed on
their mobile device).
Be aware that local regulations may be applicable and may vary depending on your
region/country of residence. The installing party must always ensure that the wall
box is installed according to the local regulations.
The installation settings of your service panel must always be adjusted by a qualied
electrician.
8 mm
drill bit
drill
knife
4x screw
5 x 70 mm 4x plug 8 x 65 mm
1x bit T20
1x bit T25
at-head
screwdriver
2. Install wall dock
Tools you need to install the wall dock
Included
in the box Not included in the box
rubber seal strain relief
bubble
level
bit-holding
screwdriver
1x bit T30
Sleeve with
drilling template
mobile
device
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2. Install wall dock
Installation advice
Earthing advice TN-system PE-cable
TT-system
IT-system Earth electrode installed separately (self-in- stalled)
Input 1-phase 230 V ±10% 50/60 Hz
3-phase 400 V ± 10% 50/60 Hz
Delivered Power
Gauge
16 A 1-phase or 3-phase
32 A 1-phase or 3-phase
MCB C-characteristic (MCB must be selected to match the amper-
age settings of the wall box, considering MCB manufacturer
specications)
RCD 40 A, 30 mA AC type A, high immunity type (for example: HPI,
SI, HI, KV, etc)
Note: In case of a TT or IT electric grid with 230 V from line to line, The wall box must be
installed with 1-phase by connecting the clamps on L1 and N.
Service wiring
Option1:
400 V 3-phase with neutral
For 3-phase use of a Wye-connected secondary,
all three phases (L1, L2 and L3) and neutral must
be connected. Each phase voltage must measure
230 V to neutral.
EN
L1
L2
L3
N
G
230V
230V
230V
400V
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EN
Option 2:
230 V 1-phase with neutral
For 1-phase use of a Wye-connected secondary, only
a single phase (L1) and neutral must be connected.
This phase voltage must measure 230 V between line
and neutral.
Warning: In this conguration, the wall box operates
only from a single phase (L1). Do not connect the
remaining phases L2 and L3.
Option 3:
230 V 1-phase without neutral
In this conguration (without a neutral and 230 V
from line to line), connect any two lines (L1, L2 or L3)
to the L1 and neutral positions on the terminal block
of the wall box.
L1
L2
L3
N
G
230 V
230 V
L1
L2
L3
N
G
230 V
2. Install wall dock
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2. Install wall dock
2.1
Select a solid and at vertical surface for installing
the wall dock.
Ensure that the surface is even and solid enough to
resist a pull force of at least 100 kg.
2.2
Cut the drilling template from the packaging.
2.3
Place the drilling template onto the wall and use a
level device (e.g. bubble level) to align the template.
Mark the 4 mounting points on the wall and remove
the template.
2.4
Drill holes with a drill round 8 mm.
Use the provided 8x65 mm plugs.
2.5
Screw in the provided 5x70 mm screws using the
supplied torx T25 bit until the remaining distance
from the wall is 10 mm. This is necessary in order to
be able to hook on the wall dock.
Mount the wall dock onto the wall.
Fasten the 4 screws.
2.6
Remove the protective rubber cap.
Undo the 4 corner screws (3x Torx T20 using the
supplied T20 bit and 1x slotted using a regular at-
head screwdriver).
Remove the transparent cover from the wall dock.
EN
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EN
2. Install wall dock
x mm
2.7
Measure the power cable’s diameter and cut out the
correct diameter of the rubber seal in order to allow the
power cable to get through.
Note: Strain relief and rubber seal are supplied in a
separate bag in the box.
2.8
Feed the power line and optional data wiring through the
rubber seal.
The total length of the power line fed through the rubber
seal must be 180 mm.
Strip the power line over a length of 130 mm.
In case of stranded (exible) wiring, use wire end sleeves
with a ferrule length of 12-15 mm and apply a square
crimp for optimal t into the connection terminals.
2.9
Assemble the strain relief.
Depending on the feed wire’s thickness, use either the
small or large diameter on the strain relief. Simply ip
the symmetrical parts to obtain a different strain relief
diameter.
Small Large
Power line cable
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2. Install wall dock
2.10
Place one part of the strain relief in the bottom of the wall dock.
Place the feed wire over the bottom part of the strain relief and mount the rubber seal in the
outer edge of the wall dock.
Note: Be aware that the rubber seal has three groove edges and one tongue edge. Make
sure that you place the tongue edge facing upwards.
Place the top part of the strain relief over the feed wire and use the two 4 x 40 mm screws
and the Torx T20 head to mount the strain relief on the feed wire. Do not overtighten.
PE N L1 L2 L3
2.11
Connect the wires in their designated terminals. Mount the transparent cover.
Make sure no wiring is protruding from under the transparent cover.
Make sure that the rubber seal gasket around the connectors is in place before assembling
the transparent cover.
Tighten the bolts with the T20 bit. Do not overtighten.
Fasten the special bolt in the bottom right corner with a regular at-head screw driver. This
special bolt can be used for sealing the installation with a tamper-evident seal.
Note: Installation example of a 1-phase connection.
EN
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EN
3. Install wall box
Before mounting, write down the ID of your wall box.
This can be found on the backside of the wall box and in
the cardboard folder containing the RFID card and key fob.
5.1
Align the wall box against the wall dock and press it in a
straight line until you hear a clicking sound.
To ensure that the connection is fully secured, press rmly on all
four corners and check that there is no air gap between the wall
dock and the wall box.
5.2
Tools you need to install the wall box
No specic tools needed for this step.
CLICK
WALL BOX Switch on the power to the wall box on the
service panel. The wall box will switch on
automatically. This is indicated by a ashing
red LED ring.
Do not turn on the power to the wall box
before wall box activation.
Give the cardboard folder to the user and
ask them to activate the wall box.
SMART
WALL BOX
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EN
4. Activate wall box
Tools you need to activate the wall box
EVBox Connect App
Smart Wall Box App*
Note: You can use your smart wall box also without RFID card / key fob.
For regular wall box models, the activation of the wall box is not applicable.
The EVBox Connect App is designed for both installers and users and to adjust the wall box settings
(e.g. setting of maximum amperage or adding/activating RFID cards/key fobs).
To nd out more about the App features, please refer to the EVBox Connect App leaet.
The Smart Wall Box App is a management App for electric vehicle charging stations.
The App allows both charging station owners and electric vehicle drivers to easily start/stop, track
and invoice charging sessions. It also enables station owners to take full control over the energy
consumption of their charging stations.
For more information about the App features, please refer to the Smart Wall Box App leaet.
Please refer to the table on next page for the step-by-step instructions for both Apps.
Please refer to ifz-berlin.de/#/instructions for the latest manuals.
*Applicable for Smart Wall Box only
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EN
Wallbox
Descrip-
tion/
reference
number
WALL BOX 7,4 kW S / 9835663080 SMART WALL BOX 22 kW S /
9835662680*
(factory setting)
non active RFID
(factory setting) active RFID (user setting)
Activation Not applicable 1. Turn on the supply power to
the wall box.
2. Download the EVBox Connect
App.
3. Enable Buetooth on your
mobile device. Pair the wall
box with the mobile device
via Bluetooth.
4. Add a charge card or key fob
by entering its ID into the
EVBox Connect App under
“Cards” menu.
Note: You can nd the wall box
ID and security code on the
label inside the cardboard folder
(which contains the charge card
and key fob).
1. Make sure that the supply
power to the wall box is off.
2. The user to download the
Smart Wall Box App.
3. The user to set up an user
account for the wall box to be
installed in the back-end.
4. The user to register the
wall box in the Smart Wall
Box Backend using the
charging wall box ID (EVB-
PXXXXXXXX).
5. The user to register the
charge card/key fob using
the contract ID (NL-EVB-
XXXXXXXX) in the Smart Wall
Box Backend.
6. Turn on the supply power to
the wall box.
Congura-
tion Not applicable Select the option “Charge using charging card“ under “charging
settings” menu in the EVBox
Connect App.
Note: Select the option
“Autostart“ under “charging
settings” menu in the EVBox
Connect App. in order to disable/
enable the charging card usage.
For more information, please
refer to the Smart Wall Box App
manual.
Charging Start charging:
• Plug your charging
cable into your EV
and the wall box
Stop charging:
• First unplug the
charging cable from
your EV and then
from the wall box
Refer to the vehicle’s
user manual
Note: RFID reader is
not active.
Note: Charging
sessions are not
logged.
Start charging:
• Plug your charging cable into
your EV and the wall box
• Scan your charge card/key fob
Stop charging:
• Scan your charge card/key fob
• Unplug the charging cable
from your EV and the wall box
Refer to the vehicle’s user manual
Note: RFID reader is active.
Note: Charging sessions are not
logged.
Start charging:
• Plug your charging cable into
your EV and the wall box
•Scan your charge card/key fob
Stop charging:
•Scan your charge card/key fob
• Unplug the charging cable
from your EV and the wall box
Refer to the vehicle’s user manual
Note: RFID reader is active.
Note: Charging sessions are
logged.
*The SMART WALL BOX can be congured as a standard WALL BOX via the EVBox Connect App.
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5. Troubleshooting
EN
What you see What it means What to do
LED ring off
or green Wall box is ready for use. Plug the charging cable into the wall box.
LED ring
green, ashing
Your charge card is being
veried.
Wait until LED ring turns blue.
LED ring
yellow The car is fully charged. Unplug the charging cable from the wall box and place it back into your car.
LED ring
yellow, ashing
Charging session is in queue
(applicable in the Smart
Charging environment only).
When power becomes available, charging will
start or resume, and the LED ring will turn blue.
LED ring
blue Wall box is charging the car. The car is charging.
LED ring
red Wall box is experiencing an error. Check the troubleshooting chapter in this man- ual for solutions. If this does not solve the issue,
contact your installer or supplier.
LED ring
red, ashing
Your charge card is not
authorized to charge. Check the troubleshooting chapter in this man- ual for solutions. If this does not solve the issue,
contact your installer or supplier.
LED ring
purple, ashing
The wall box identies itself
to the user during the blue-
tooth pairing process
Continue the bluetooth pairing process.
Led ring status
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EN
5. Troubleshooting
Problem Possible cause Solution
The wall box
does not react No power to the wall box • Make sure that the residu-
al-current device and circuit
breaker on the service panel
are on (check by user).
• Make sure that the supply
cable entering the wall box
is energised. The LED ring
should be on.
• Turn off the power to the wall
box. Turn it on again after 20
seconds by ipping the circuit
breaker or main switch to the
wall box.
Residual-current
device prevents
charging.
LED ring ashes
red 10x.
• Grounding error in the
wall box
• Defective charging
cable
• Fault in the vehicle
• Check grounding (check by an
electrician)
• Check charging cable (check
by an electrician)
• Contact your local car dealer
LED ring
lights up red
constantly
Grounding fault Make sure that your electrical instal-
lation is properly grounded (check
by an electrician).
See next page for more troubleshooting instructions.
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