EVBox Troniq 100 User manual

EVBox
TTrroniq 100oniq 100
Installation and user manual
1

EVBox
TTrroniq 100oniq 100
Installation and user manual

Contents
1. Revision 3
2. Introduction 4
2.1. Important information 4
2.2. Scope of the document 4
2.3. Product classification 4
2.4. Certification and compliance 5
3. Safety precautions 7
3.1. Save these instructions 7
3.2. Warning: Risk of electric shock 7
3.3. Warning: Accumulation of gasses 7
3.4. Caution 7
4. Transport and storage 9
4.1. Transport and storage 9
4.2. Long term power off 9
4.3. Handling 9
4.4. Verify the packaging 9
5. Product features 11
5.1. Product parts presentation 11
6. Technical specifications 12
7. Prepare for installation 15
7.1. Safety precautions 15
7.2. Plan installation 15
7.3. Choose location 15
7.4. Cooling 16
7.5. Clearance 16
7.6. Clamping kit 17
7.7. Installation without clamping kit 18
7.8. Foundations 19
7.9. Route power supply cables 19
7.10. Electrical requirements 19
7.10.1. Upstream requirements 19
7.10.2. Phase rotation 20
7.10.3. Grounding instructions 20
EN
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8. Install the clamping kit 21
8.1. Handle the clamping kit 21
8.2. Place the clamping kit 22
8.2.1. With sidewalk 22
8.2.2. Without sidewalk 23
9. Install the Troniq 100 25
9.1. Remove the aluminum covers 25
9.1.1. Remove the aluminum covers on front side 25
9.1.2. Remove the aluminum covers on rear side 27
9.2. Handling 29
9.3. Placing 30
9.4. Electrical connections 32
10. Commissioning 34
10.1. Danger: Risk of electric shock 34
10.2. Start procedure 34
11. Use the EVBox Troniq 100 35
11.1. Start charging with EVBox Troniq 100 35
11.2. Stop charging EVBox Troniq 100 39
11.3. State of the EVBox Troniq 100 41
11.4. Cable management system 43
12. Decommissioning 44
13. Appendix 45
13.1. Installation report 45
13.2. Troniq100 - Dimensions 49
13.3. Clamping kit 50
13.4. Electrical diagrams 52
EN
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1. Revision
Beta version: This version is a release candidate reviewed and validated. It will be made final with the
feedback and return of experience from the first installations on pilot sites.
Validation
Created by Veri?ed by Validated by
Name: Grosset-Grange N.
Date: 2020/12/03
Name: Richer J.
Date: 2020/12/03
Name: Ourry E.
Date: 2020/12/03
Change history
Revision Date Description
D001654AA0.1.0B1 2020/09/30 Creation.
D001654AA0.1.0B2 2020/10/15 Troniq 100 - dimension
appendix update.
D001654AA0.1.0B3 2020/10/28 Electrical diagram update.
D001654AA0.1.0B4 2020/11/06
UL remarks update.
Add: necessity of a laptop to
configure charger.
D001654AA0.1.0B5 2020/12/03 Corrections
1. Revision EN
3

2. Introduction
Thank you for choosing EVBoxTroniq 100.Built to be connected and intelligent, EVBoxTroniq 100
makes going electric at public places easier than ever.
This Installation and user manual tells you how to install and use the EVBoxTroniq 100. Carefully read
the safety information before you start.
These instructions are valid for several models of the charging station. It is possible that some features
and options described may not apply to your charging station.
2.1. Important information
The present document is drawn up by way of information only and does not constitute an offer binding
upon EVBox. EVBox has compiled the contents of this document to the best of its knowledge. No
express or implied warranty is given for the completeness, accuracy, reliability or fitness for particular
purpose of its content and the products and services presented therein. Specifications and
performance data contain average values within existing specification tolerances and are subject to
change without prior notice. Prior to ordering, always contact EVBox for the latest information and
specification. EVBox explicitly rejects any liability for any direct or indirect damage, in the broadest
sense, arising from or related to the use and/or interpretation of this document. EVBox Bordeaux. All
rights reserved.
2.2. cope of the document
Keep this manual for the entire life cycle of the EVBoxTroniq 100.
This manual is intended exclusively for qualified personnel who can assess the work and identify
potential danger.
Maintenance and repair instructions are provided in the separate . All EVBox manuals can be
downloaded from www.evbox.com/manuals.
2020 EVBox Manufacturing B.V. - all rights reserved. No part of this document may be modified,
reproduced, processed, or distributed in any form or by any means, without the prior written
permission of EVBox.
www.evbox.com/support
2.3. Product classi?cation
This product has the following classification:
Table 1. Classification
Power output supply EV supply equipment permanently connected to
AC supply network.
Power supply output DC EV supply equipment.
Normal environmental conditions Outdoor and indoor use.
Access Equipment for locations with unrestricted
access.
EN 2. Introduction
4

Mounting method Stationary equipment, surface-mounted on
ground.
Protection against electric shock Class 1 equipment.
Charging modes Level 3
2.4. Certi?cation and compliance
FCC Communication Regulations
This device complies with Part 15 of the FCC rules. Operation is subject to the following two
conditions:
1) This device may not cause harmful interference.
2) This device must accept any interference received, including interference that may cause undesired
operation.
Warning: Changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate this equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the instructions, may
cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or
television reception, which can be determined by turning the equipment off and on, the user is
encouraged to try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
• Consult the dealer or an experienced radio/TV technician for help.
Warning: This equipment should be installed and operated with a minimum distance of 7.87 in. (20
cm) between the radiator and any part of the human body.
US contact information:
Evbox, 1910 Innovation Way, Libertyville, IL 60048, USA
Contact: Dave Scheuerman [phone]
www.evbox.com
Americans with Disabilities Act (ADA) Compliance
While single-family residential installations do not have complex parking requirements, commercial,
public and multi-unit residential installation have additional parking considerations that include
Americans with Disabilities Act (ADA) accessible EVCS spaces and meeting the minimum requirements
for spaces in parking lots and facilities. EVCS site hosts often experience challenges in providing ADA
accessible EVCS spaces in addition to standard EVCS spaces while maintaining the minimum
requirements for parking. Consideration of the available parking is important for residents as well as
2. Introduction EN
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employers and employees. Installing charging stations in unassigned spaces or common areas for
availability to all residents at MUDs requires compliance with ADA accessibility regulations. Please
check with your State and Local government agencies to understand and implement the necessary
accommodations for people with disabilities.
The charging station has been UL-certified by the manufacturer and bears
the UL logo for USA and Canada. The relevant declaration of conformity
may be obtained from the manufacturer.
EN 2. Introduction
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3. afety precautions
Read and obey the following safety precautions before you install, service or use your EVBoxTroniq 100
charging station.The installer must ensure that the charging station is installed in accordance with the
relevant country-specific standards and local regulations.
3.1. ave these instructions
This manual contains important instructions for Troniq 100 that shall be followed during installation,
operation and maintenance of the unit.
3.2. Warning: Risk of electric shock
• Switch off input power to your charging station before you install or service the charging station.
Keep the power off until the charging station is fully installed with its covers installed and secured.
• In the event of danger and/or an accident, a certified electrician must immediately disconnect the
electrical supply from the charging station.
• Do not operate the charging station if it is physically damaged or if the charging cable has cracks,
excessive wear, or other visible damage. Contact EVBox or your distributor if you suspect that the
charging station is damaged.
• Do not direct powerful jets of water toward or onto the charging station. Never operate it with wet
hands. Do not put the EV charging plug into any liquid.
• Do not put fingers or other objects inside the charging port or plug port.
• Read the user instructions delivered with your EVBox charging station and the User Manual for
your electric vehicle before charging your vehicle.
3.3. Warning: Accumulation of gasses
• Some electric vehicles require an external ventilation system to prevent the accumulation of
hazardous or explosive gasses when charging indoors. Refer to your vehicle User Manual to check
if your vehicle releases hazardous or explosive gasses when charging.
3.4. Caution
• Use this charging station to charge Level 3 compatible electric vehicles only. Refer to your vehicle
user manual to check if your vehicle is compatible.
• This charging station may affect implanted electronic medical devices. Before you charge your
vehicle, consult the supplier of the electronic medical device to determine if it can be influenced
by charging effects.
• This charging station may only be installed, serviced, relocated and repaired by qualified persons.
Incorrect installation, repairs or modification can result in danger to the user and may void the
warranty and liability.
• This charging station contains no user-serviceable parts. The user must not attempt to service,
repair or relocate the charging station. Contact EVBox or your dealer for more information.
• Make sure that the charging cable cannot become damaged (kinked, jammed or driven over) and
that the plug(s) do not come into contact with heat sources, dirt or water.
3. Safety precautions EN
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• Only use the charging station under the specified operating conditions.
• Do not use explosives or flammable substances near the charging station.
• If you are unsure about how to use a charging station, ask for help.
• Do not allow children to operate a charging station. Adult supervision is required when children
are near a charging station that is in use.
• Make sure that the charging cable is positioned so that it will not be stepped on, tripped over,
driven over or otherwise subjected to excessive force or damage.
• While charging, the cable must be completely unwound and connected to the vehicle without
overlapping loops (this is to avoid the risk of the charging cable overheating).
• Only pull on the charging plug hand grip and never on the charging cable itself.
• Adapters, conversion adapters or cord extensions must never be used on this charging station.
EN 3. Safety precautions
8

4. Transport and storage
4.1. Transport and storage
• Only transport and store the charging station in its original packaging. No liability can be accepted
for damage incurred when the product is transported in non-standard packaging.
• Store the charging station away from exposure to the sun and in a dry environment in the
temperature range given in the specifications.
• Disconnect input power before removing the charging station for storage or relocation.
4.2. Long term power off
• Charging station should not be left/placed in power off status for more than one week.
• For installed charger, in case of long term power off, a preventive maintenance must be done prior
to switch on the charging station. Refer to your local contact support.
4.3. Handling
• Use a forklift to handle the package.
Note:
Do not stack packages.
4.4. Verify the packaging
hock indicator
Packaging are equipped with Tiltwatch® indicator which will indicate, by visual indicator, if the package
has been subjected to a shock (even if the package looks not damaged).
Grey indicator Red indicator
Package can be accepted if no damage visible. Package should not be accepted even if no
damage is visible.
Visual inspection
Check if:
• The exterior packaging has been damaged.
4. Transport and storage EN
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• Exterior panels of the charger are not damaged (shock, scratch, ...).
• The doors are working properly.
• The interior of the charger is clean and not damaged.
EN 4. Transport and storage
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5. Product features
5.1. Product parts presentation
1. Charger status LED.
2. CHAdeMO connector (depending on the
configuration).
3. Auto retractable cable.
4. LED lighting.
5. Touchscreen.
6. CCS connector.
7. Type 2 socket (depending on the
configuration).
5. Product features EN
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6. Technical speci?cations
Electrical data
Table 2. Input
Technical data Characteristic
Supply voltage 3 phases + PE, 480 Vac
Input voltage range 480 Vac +/- 10% (60 Hz)
Maximum rated input power Installation side is 125% of nominal input power
Nominal input power 111 kVA
Nominal input current 133 A
Power factor > 0.98
Efficiency 0.95 at nominal power
Table 3. DC output (Combo 1)
Technical data Characteristic
Maximum output power 100 kW
Output voltage range 200 to 500 Vdc
Maximum output current 200 A
Residual current < 6 mA peak max.
Table 4. DC output (CHAdeMO)
Technical data Characteristic
Maximum output power 100 kW
Output voltage range 50 to 500 Vdc
Maximum output current 125 A (200 A optional)
Residual current < 6 mA peak max.
EN 6. Technical specifications
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Table 5. General
Technical data Characteristic
DC connection standard CHAdeMO 1.0 / COMBO DIN70121 ISO1518
DC cable length 9.84 ft (3.80 m)
DC plug type (Combo 1) CCS - Type 1
DC plug type (CHAdeMO) JEVS G105 - CHAdeMO
Network connection GPRS or Ethernet / OCPP 1.6
Mechanical data
Technical data Characteristic
Dimensions (H x W x D) 86.6" x 39.4" x 39.4" (2200 mm x 1000 mm x
1000 mm)
Weight 2535 lbs (1150 kg)
Dimensions including packaging (H x W x D) 93" x 43" x 46" (2364 mm x 1090 mm x 1165
mm)
Weight including packaging 2690 lbs (1220 kg)
Mechanical impact protection IK10
Housing Aluminum, galvanized and stainless steel
Environmental data
Technical data Characteristic
Ingression protection IP54, NEMA 3R
Temperature range - Operation -22 °F to 122 °F (-30 °C to +50 °C)
Temperature range - Storage -40 °F to 158 °F (-40 °C to +70 °C)
Humidity 5% to 95% without condensing
Operation noise level 60 dB
6. Technical specifications EN
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Technical data Characteristic
Altitude < 3280 ft (1000 m)
Ventilation Force air cooled
EN 6. Technical specifications
14

7. Prepare for installation
The following recommendations are a guide to help you prepare for the installation of the EVBoxTroniq
100 charging station.
7.1. afety precautions
You must read and obey the safety precautions on page 7 at the beginning of this manual before you
install, service or use the Troniq 100 charging station. The installer must ensure that the charging
station is installed in accordance with the relevant country-specific standards and local regulations.
Installation shall not be made in a commercial garage (repair facility) or closer than 20 feet of an
outdoor motor fuel dispensing device.
7.2. Plan installation
• Calculate the existing electrical load to find the maximum operating current for the charging
station installation.
• Calculate the distance from the local power supply panel to the charging station installation to find
the voltage drop. Local regulations may be applicable and can vary depending upon the region or
country.
• Obtain all necessary permits from the local authority that has jurisdiction.
• Use only copper conductors.
• Incoming AC cables sizing must be in accordance with the NFPA 70 (+75°C / 3/0 AWG).
• PE grounding connector must be not spliced.
• Refer to local wiring regulations to select the conductor sizes.
• Use the correct tools and provide sufficient material resources and protection measures.
• Make sure that there is good cellular reception where the charging station will be installed.
• Prepare the installation areas with the correct power wiring and data cabling.
• A laptop with a RJ45 port is necessary to configure the charger through the web interface.
DC mart Charging
If the DC Smart Charging feature is used in the installation, an Ethernet network should be installed.
Observe the following rules:
Ethernet cables must be separated from high voltage cable by:
• A distance barrier of 2 in. (5.08 cm),
• Or, isolation barrier,
• Or, using voltage rated Ethernet cable.
7.3. Choose location
Position the charging station, where possible, in surroundings where it is not exposed to extreme
sunlight and vulnerable to external damage.
Note:
On locations with harsh weather conditions (high temperatures, snow,...), it is recommended to
provide additional protection such as canopy, roof protection.
7. Prepare for installation EN
15

7.4. Cooling
EVBoxTroniq 100 has forced air cooling. Airflow is from the bottom to the top of the charging station.
Note:
In case of installation in a closed building, the room must have a system of permanent renewal
of the air with a minimum air flow of 5,283 gal/min (1,200 m3/h). The ventilation areas must not
be blocked.
Troniq 100 Air@ow
: Air outlet.
: Air inlet
7.5. Clearance
EVBoxTroniq 100 needs the following free space for ventilation and maintenance.
EN 7. Prepare for installation
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