EVBox BusinessLine User manual

Installation manual
BusinessLine

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Installation manual
BusinessLine
EN

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Contents
General 5
1. Safety regulations 6
Safety warnings 6
Transport and storage 7
Maintenance 7
2. What’s inside 8
3. Product features 9
About BusinessLine 9
Online BusinessLine (model with communication module) 9
1. Mode 3 controller 9
2. RFID reader 9
3. LED status indicator 9
4. Technical specications 10
4.1 Specications overview 10
4.2 Charge box 11
5. Product type guide 12
6. Install station 13
6.1 Safety requirements 13
Planning the installation 13
6.2 Open cover(s) 14
6.3 Choose location 14
6.4 Run power supply cables 14
6.5 Connector capacities 15
6.6 Attach power supply cable 16
6.7 Connect station 16
6.8 Mount station 18
6.9 Finish installation 19
7. Install communication module externally 20
8. Congure Hub-Satellite 21
8.1 How does it work? 21
8.2 Power conguration 21
8.3 Attach data cables 22
8.4 Consult phase rotation diagram 24
9. Operate station 25
9.1 Charge with RFID card 25
9.2 Charge without RFID card 25
9.3 LED status indicator chart 26
10. Troubleshooting 27
11. Warranty 29
12. Declaration of conformity 30

5
General
Errors or inaccuracies
For any inaccuracies or omissions, or to provide feedback and suggestions,
send an email to [email protected].
Product and environmental characteristics
The charging station has been CE-certied by the manufacturer and bears
the CE logo. The relevant declaration of conformity may be obtained from
the manufacturer. The charging station complies with the RoHS Directive
(RL 2011/65/EU). The relevant declaration of conformity may be obtained
from the manufacturer. Electrical and electronic appliances, including
accessories, must be disposed of separately from the general municipal
solid waste. Recycling of materials saves raw materials and energy and
makes a major contribution to conserving the environment.
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6
1. Safety regulations
Safety warnings
Warning: Risk of electric shock
• Please read the documentation provided with the charging station to acquaint yourself with the
safety instructions and directions before installing or using the charging station.
• In the event of danger and/or accidents, have the charging station disconnected immediately by a
certied electrician.
• Do not operate the charging station if it is physically damaged or if the charging cable shows signs
of cracks, excessive wear, or other visible damage. Contact EVBox or your distributor for more
information.
• Do not direct powerful jets of water toward or onto the charging station. Never operate it with wet
hands. Do not put the EV plug into any liquid.
• Please carefully read our instructions and the vehicle’s operating instructions in your owners
manual before charging your electric vehicle.
• Failure to follow these guidelines may result in serious injury or even death.
Warning: Turn off input power to your charging station at the circuit breaker panel before installing,
maintaining or servicing the unit. Make sure that the input power stays off until the cover is in the
correct position.
Cautions
• Use this charging station for charging all Mode 3 compatible electric vehicles only. Refer to your
vehicle owner’s manual to make sure that your vehicle is compatible.
• This product may impact the operation of implanted electronic medical devices. Consult with the
supplier of the electronic medical device if its operation can be inuenced by charging effects
before operating the charging station.
• This charging station may only be installed, maintained, and repaired by qualied personnel.
Incompetent installation or repairs may result in danger to the user and could result in a voided
warranty.
• This product contains no user serviceable parts. Consult EVBox or your distributor for more
information. Please do not attempt to service or repair the charging station yourself.
• Do not install a defective charging station or a station with an obvious problem. For instructions
on installation, refer to chapter “6. Install station”.
• Make sure that the charging cable cannot come into contact with heat sources.
• Make sure that the product is only used under the correct operating conditions (refer to chapter
“4. Technical specications”).
• Do not use explosives or readily ammable substances in the vicinity of the charging station.
• Persons unable to estimate the dangers involved in operating a charging station should not use
the charging station.
• Do not allow children to operate this device. Adult supervision is required when children are in the
proximity of a charging station that is in use.
• Make sure that the charging cable is positioned so that it will not be stepped on, tripped or driven
over, or otherwise subjected to excessive force or damage.
• Make sure that the charging cable is not kinked or jammed.
• While charging, the cable must be completely unwound and connected to the vehicle without
overlapping loops (this is to avoid the risk of the charging cable from overheating).
• Always pull on the plug’s hand grip, never on the charging cable itself.
• Do not put ngers or other objects inside the charging port or plug port.
• Do not switch on the charging station if the covers are not in place.
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7
1. Safety regulations
Remarks
• This product is designed and tested in accordance with international standards.
• All components were correctly connected and operationally tested before dispatch of the
charging station.
• The use of this product is limited to those applications it is designed for.
• These instructions are valid for several models of the charging station. It is possible that some
features and options described herein may not apply to your charging station.
• The charging station complies with Safety Class I (ground terminal safety) and Category III
(overvoltage).
• Do not modify the charging station in any way. This will result in loss of warranty and liability, and
may lead to dangerous circumstances.
Safety
• Power is not active on the socket of the charging station until both a plug is inserted and there is
approval of the RFID card.
• The BXXXX-X100 models have both a circuit breaker and a residual current device (type A -
40A-30mA) for each socket.
• The BXXXX-X001 models have a circuit breaker but do not have a have residual current device. All
models have a 16A circuit breaker (C6A) for the control circuit.
Transport and storage
• Make sure that the main power is disconnected before storing or transporting this product. No
liability can be accepted for damage during transport if the product is transported in anything
other than the original packaging.
• Store the charging station in a dry environment. The storage temperature must be between –25°C
and +60°C.
Maintenance
Dirt on the outside of the charging station can be cleaned off using a soft, damp cloth. The owner or
user is responsible for the maintenance of the charging station, whereby both the law regarding the
safety of persons, animals, and property (in EN 50110-1) as well as the installation instructions in force in
the country of use must be observed.
Note:Some electric vehicles require an external ventilation system to prevent the accumulation of
hazardous or explosive gasses when charging indoors. Consult the vehicle’s owner manual to determine
whether or not your electric vehicle requires ventilation during charging. This charging station is not
designed for charging these vehicles and must not be used for charging electric vehicles that require
external ventilation.
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2. What’s inside
1x EVBox BusinessLine unit
(single or double socket)
1x Hex key to open
the cover of the unit
1x Ground cable
1x User manual
EN
manual

9
EN
3. Product features
9
3. LED status indicator
BusinessLine’s LED status indicator makes clear
what the BusinessLine is doing at all times.
1. Mode 3 controller
The Type 2 socket is connected to the Mode
3 controller and locking module in accordance
with the IEC-61851 standard. This means that the
charging station is constantly checking for the
presence of a ground connection. In addition,
the current is only switched on once a supported
charging cable has been correctly connected to
both the charging station and the vehicle and the
presented RFID card is authorized.
2. RFID reader
This is the area where you scan your RFID card
or key fob. The BusinessLine reads the data from
your card to start or stop a charging session. If
the charging station is not connected to a vehicle
and/or is not activated by the RFID card, the
charging session does not start.
About BusinessLine
The EVBox charging station is compatible with all Mode 3 electric
vehicles. The charging station is designed for both indoor and outdoor
use. Operation of the charging station is approved at an ambient
temperature between -25°C and +60°C. Some models of the charging
stations are connected to a central system for registration of the number
of kilowatt-hours (kWh) charged.
Online BusinessLine (model with communication module)
The smart charging station is designed with an RFID card reader, a kWh
meter and a cellular data and GPS module. These components together
allow for the authorization and communication of the charging session
procedure with the central system, which in turn enables the processing
and settlement of transactions. A data connection link with the charging
station is essential for the charging station to work properly. However, a
good link cannot always be obtained in enclosed spaces; for instance,
a closed or underground car park. In these cases, the communication
module should be positioned outside the charging station along with the
GSM/GPS antenna and connected to the charging station. See Chapter
7: Install communication module externally.
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4. Technical specications
Technical features
Charging capacity per socket 3.7 kW, 7.4 kW, 11 kW, 22 kW
Socket type Type 2
Number of sockets 1 or 2
Output power per socket 1-phase or 3-phase, 230V – 400V, 16A or 32A
Connection capacity 1-phase or 3-phase, 50Hz, between 2.5 – 10mm2
Secondary power supply 12VDC – 2.5A
Temperature range (°C) -25°C to +60°C
Humidity (non-regulating) Max. 95%
Communication GPS / GSM / UMTS / cellular data and GPS module/ controller with
RFID reader
Communication protocol OCPP 1.2, 1.5 and 1.6
Physical features
Designed according to IEC 61851-1 (2010), EC 61851-22 (2002)
Protection IP54, IK10
Installation standards EN/IEC 61000-32 (2014), EN/IEC 61000-3-3 (2013)
EN/IEC 61000-6-2 (2016), EN/IEC 61000-6-3 (2007) + A1 (2011)
EN/IEC 60335-1 (2012) +A13 (2017), EN/IEC 60364-4-41 (2017)
EN/IEC 60529-1 (1989) +A1 (1999) + A2 (2013)
EN/IEC 60950-1 (2005) + A1 (2009) + A2 (2013)
EN/IEC 60950-22 (2017), EN/IEC 61851-1 (2017)
EN/IEC 61851-22 (2002), EN/IEC 62196-1 (2014)
EN/IEC 62196-2 (2017)
Housing Polycarbonate
Max. Installation height +2,000m above sea level
Dimensions (mm) 600 x 255 x 410 mm (double socket)
600 x 255 x 205 mm (single socket)
Weight (kg) 14 kg (double socket)
8 kg (single socket)
Mounting Wall or pole
Standard colors RAL 5017 (blue), RAL 7016 (dark grey),
RAL 7042 (light grey), RAL 9016 (white)
4.1 Specications overview4.1 Specications overview
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